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Effect of Nb addition on microstructure and properties of laser cladding NiCrBSi coatings
摘要： NiCrBSi coatings with different Nb additions have been prepared by laser cladding. The microstructure, phase composition, hardness, and wear resistance of the coatings were studied by scanning electron microscopy (SEM), electron probe microanalyser (EPMA), X-ray diffraction (XRD), microhardness tester and M-200 wear tester. The results show that the phases in the NiCrBSi coating without Nb addition include γ-Ni, Cr23C6, Cr7C3, Ni3B, Ni3Si2 and CrB. The NbC phase appears in coatings after the addition of Nb element. When the addition of Nb is 2 wt-%, the NbC particles with a size of about 1.2 μm were found in the coating, and the amount of NbC is about 1.8 vol.-%. With the increase of Nb addition, the size and amount of NbC in the coatings also increased. When the addition of Nb is 6 wt-%, the size of NbC is about 2.3–6.1 μm and the morphology of NbC changed from particle to quadrangular and petaloid shaped. In addition, when the addition of Nb is 2 wt-%, the hardness and wear resistance of the coating are the best, and the wear resistance of the coating is 104% higher than that without Nb addition.
关键词： Nb addition,wear resistance,microstructure,hardness,Laser cladding,NiCrBSi coatings
更新于2025-09-23 15:21:21
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Effects of TiC on the microstructure and properties of TiC/TiAl composite coating prepared by laser cladding
摘要： In order to study the effect of TiC on the microstructure and properties of cladding coatings, TiC/TiAl composite coatings have been prepared by using a laser cladding technique on TiAl alloy, and the microstructure and properties of the resulting composite coatings have been investigated using scanning electron microscopy (SEM), X-ray diffraction (XRD), micro-hardness testing, X-ray stress measurements, friction and wear testing, and an electrochemical workstation. The results showed that when the particle size of TiC is up to micron, the growth of TiC is more developed, the dendrite growth direction is disordered, and the cladding quality is poor. When the particle size of TiC is nanoscale, the morphology of the reinforcement phase TiC is mainly granular and thin rods, which is uniform in the coating and the direction of growth is regular. When the concentration of TiC reaches 20%, the microstructure of the cladding layer grows well and is dense. The microhardness and wear resistance of the coatings prepared by adding nano TiC are better than those of the coatings prepared by micron TiC. When the content of nano TiC in the coatings increases from 10% to 20%, the microhardness and wear resistance of the coatings are obviously improved. The residual stress of the coating is positively related to the crack rate. The residual stress in the coating is tensile stress, and the crack type is the crystal crack in the hot crack. When the particle size of TiC is small and the concentration is high, the coating shows better corrosion resistance.
关键词： TiAl alloy,TiC/TiAl composite coating,Laser cladding,Properties,Microstructure
更新于2025-09-23 15:21:21
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Selected properties of laser cladding coatings shaped using Flow drill technology
摘要： The paper presents the investigations of selected chemical and mechanical properties as well as macro- and microstructure of materials formed using thermal drilling process (Flow drill). The aim of this study was to determine the microstructure of the coatings produced using laser cladding with powder technology. The coatings were produced on the low-carbon steel using 1 kW disc laser. After modification of surface, the thermal drilling process was applied. To produce all coatings, the pure copper powder was used. In this study the laser power equal of 500, 700 and 900 W were used. The microstructure, chemical composition (EDS) and microhardness were investigation. It was found that the surface modification of low carbon steel and next conducted thermal drilling process caused change the surface properties on the hole flange. It was found that surface modification of steel using laser cladding with cooper powder and next Flow drill process contributes to the change in microhardness and chemical composition on hole flange.
关键词： microhardness,microstructure,laser cladding,chemical composition,Flow drill technology
更新于2025-09-23 15:21:21
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The influence of substrate tilt angle on the morphology of laser cladding layer
摘要： Laser cladding technology has been increasingly used in processes of mechanical part and component repairing and remanufacturing. However, current research on the morphology of laser cladding is carried out on the premise of substrate level, it cannot be directly applied to the inclined substrate for laser cladding. This paper studied the influence law of tilt angle on the morphology of laser cladding through geometric parameters and profile of the laser cladding. Results show that substrate tilt angle mainly affects five geometric parameters such as the width and height of the layer cladding, peak shift, elevation side width and reduction side width. And a theoretical model for these geometrical parameters has been established for prediction in this paper. Meanwhile experimental profiles of laser cladding results verified the consistency between the laboratory data and model predictions, which is developed for tilted substrates. It will greatly expand the application range of laser cladding technology on complex parts such as gears.
关键词： Inclined substrate,Theoretical model,Layer geometric characteristics,Coaxial powder feeding,Laser cladding
更新于2025-09-23 15:21:01
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Sustainable manufacturing: re-contouring of laser cladding restored parts by machining method with cutting energy management
摘要： Laser cladding has been commonly utilized for restoring high value-added parts. However, the poor surface quality becomes key technological barrier which restricts its widespread applications. In the paper, re-contouring strategies by machining method are explored for minimal energy consumption as well as required surface roughness. Firstly, the effect of structural characteristics of the laser-cladded workpiece on specific cutting energy was explored by means of layer-by-layer turning and orthogonal cutting. Results indicated that the specific cutting energy increased, and the machining chatter/vibration exacerbated with decreasing coating thickness under fixed cutting parameters. The reason can be summarized as a result of the effect of elastoplastic deformation behavior across the interface. Then, the influences of depth of cut and feed on specific cutting energy in finish turning were addressed. Results indicated that the specific cutting energy reduced with increasing depth of cut and feed in the form of power functions. In addition, energy efficiency decreased with an increase in uncut chip thickness and cutting speed. On basis of this work, large feed and low cutting speed with the adoption of wiper inserts were recommended for minimizing energy consumption within surface roughness requirement.
关键词： Energy efficiency,Sustainable manufacturing,Specific cutting energy,Laser cladding,Surface quality
更新于2025-09-23 15:21:01
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Prediction of solidification cracking by an empirical-statistical analysis for laser cladding of Inconel 718 powder on a non-weldable substrate
摘要： This paper presents an empirical-statistical approach to predict solidification cracking during laser cladding of Inconel 718 powder on A-286 Fe-based superalloy. This approach is based on a linear regression analysis and empirical-statistical correlations between the key processing parameters (laser power, P; powder feed rate, F; and scanning speed, V) and the geometrical attributes of single laser cladding tracks. These correlations were used for the development of a processing map which assesses the effects of the geometrical characteristics on the solidification cracking and the required conditions to obtain crack-free clads. Scanning electron microscopy was used for microstructural characterization. Thermodynamic calculations using the non-equilibrium Scheil solidification model were also employed. The empirical-statistical analysis showed that the processing parameters directly associated with the height and angle of single laser cladding tracks are and, respectively. The processing map revealed that the dilution ratio is the governing macrostructural attribute required to avoid solidification cracking. Indeed, a substrate dilution ratio lower than 25% shifts the cladding composition to an alloy regime, which has lower susceptibility to solidification cracking. The role of this macrostructural feature in reducing the susceptibility of the fusion zone to solidification cracking is thoroughly discussed.
关键词： Thermodynamic simulation,Inconel 718,Processing map,Solidification cracking,Laser cladding,Dilution ratio
更新于2025-09-23 15:21:01
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Effect of laser beam incidence angle on cladding morphology in laser cladding process
摘要： The change of angle θ between laser cladding powder plane and substrate plane will lead to changes in cladding layer's geometric morphology. Therefore, we established a quantitative numerical prediction model for cladding layer geometry. In this model, we consider the variation of θ, the laser energy attenuation rate and the temperature rise of the powder particles. At the same time, the simulation results were verified by experiments. The results show that when θ is in the range of 50°~90°, the initial temperature is 298 K, the scanning speed is 3.75 mm/s, and the laser spot diameter is 4.5 mm, the Fe#1 powder cladding can achieve better forming effect on Q235. In general, with the decrease of θ, the height of the cladding layer decreases and the width of the layer increases. However, when θ is less than 50°, the quality of the formed morphology significantly deteriorated. The experimental results are in good agreement with the simulation results, which verifies the validity and reliability of the model. This work provides a theoretical reference for further understanding the relationship between the laser cladding morphology and the incident angle.
关键词： Numerical simulation,Laser cladding,Geometric morphology,Laser incident angle
更新于2025-09-23 15:19:57
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Microstructure and Wear Behaviour of SS420 Micron Layers on Tia??6Ala??4V Substrate Using Laser Cladding Process
摘要： Ti–6Al–4V is commonly used material in automobile, aerospace, biomedical and marine due to its excellent properties. However, their uses are reduced because their its poor tribological performance. In the current study, stainless steel 420 alloy powder was cladded on Ti–6Al–4V base material using high-power Yb: YAG disc laser. Then, the cladded surfaces were evaluated to reveal their new phase formation, hardness changes and improved wear properties. Besides, the various wear mechanisms and their corresponding rough averages were studied. Results showed that the microhardness of laser cladded specimen is 613HV while base material shows 303HV. The wear rate of laser cladded specimen reduces remarkably compared to un-clad specimen. The identi?ed major wear mechanisms are abrasive, adhesive and oxidation wear. The worn-out cladded surface shows lesser roughness than base material.
关键词： Wear mechanism,Microstructure,Ti–6Al–4V,Roughness,Laser cladding,SS420
更新于2025-09-23 15:19:57
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The restoration of the friction surfaces by laser cladding
摘要： The paper deals with laser cladding of wear-resistant coatings for restoring friction surfaces. It describes the modes of cladding technological process, and presents the results of wear tests. Wear-resistant coating based on the Ni-Cr-B-Si and alumina system, which exceeds 30HGSA steel by 11.5 times by wear resistance.
关键词： wear-resistant coatings,alumina,friction surfaces,Ni-Cr-B-Si,laser cladding
更新于2025-09-23 15:19:57
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Plastic strain localization induced by microstructural gradient in laser cladding repaired structures
摘要： Laser Cladding is an additive manufacturing technology well suited for the repair of complex metallic components. The repair is a two-step process: first, one removes the worn region and then, the initial geometry is reconstructed locally. The aim of this work is to study the influence of the microstructural gradient on the strain localization in repaired structures. More precisely, we perform in-situ SEM tensile tests completed by EBSD observations of the microstructure in the interface neighborhood between the base material and the repaired region. Furthermore, we monitor the evolution of the local plastic strain distribution at the grain level until failure. This is performed by Digital Image Correlation methods and superposition of grains contours and strain maps. The observations of grain size and plasticity are compared with predictions provided by a Hall-Petch model. The study emphasizes the importance of the microstructural gradient in the vicinity of reparation interface, more precisely it reveals that this gradient induce multiaxial strains and that the strain localization phenomenon is governed mainly by a grain size effect.
关键词： Laser Cladding repair,Additive manufacturing,SEM in-situ tests,strain localization,microstructural gradient
更新于2025-09-23 15:19:57