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In-situ Monitoring on Micro-hardness of Laser Molten Zone on AISI4140 Steel by Spectral Analysis
摘要： The real-time monitoring technology plays a significant role in the field of laser aided manufacturing. It not only ensures the product quality, but also saves time and expenditure on the subsequent testing. To develop a method to monitor the properties of laser molten zone, in this paper, the AISI4140 steel samples were melted by laser with different parameters. At the same time, the plasma spectra were detected during real-time laser processing. The evolutions for both emission spectra and hardness of molten zone were researched in this work. To correlate the intensity of spectral line with the hardness of molten zone, the method of dimensionless analysis was used in this experiment. As the results shown, in a dimensionless system, there was a linear correlation between dimensionless micro-hardness of molten zone (H*) and dimensionless laser energy density(ln(δ*)); the dimensionless micro-hardness could be expressed by a piecewise function using dimensionless intensity of Fe I spectral lines(I*), dimensionless velocity(v*) and dimensionless laser energy density as variables; depending on the quantitative relation among all dimensionless, a monitoring system of hardness of molten zone was established; by testing under different parameters of laser processing, the mean error of prediction is lower than 3.1%. It means the emission spectroscopy can be a potential way to monitor the properties of parts prepared by laser processing.
关键词： AISI4140 steel,plasma spectra,laser aided manufacturing,micro-hardness,dimensionless analysis,real-time monitoring
更新于2025-09-19 17:13:59
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Design of laser welding applied to T joints between steel and aluminium
摘要： Laser conduction welding was used to directly join DH36 steel to AA5083 aluminium alloy in a T joint configuration, each plate with 6 mm of thickness. The effect of the process energy (via power density and interaction time) on the joint integrity and quality in terms of cracking, porosity and intermetallic compound layer formation was investigated. Successful T joints were produced by melting of the aluminium plate, which was inserted into a 4 mm deep groove machined on the steel plate, with the heat generated by the laser irradiation on the steel surface. The IMC layer thickness was less than 5 μm. Although cracking was observed along the IMC layer with higher levels of energies, the joints were still strong due to the mechanical inter-locking effect resulting from the novel design of the component, whereby the IMCs were subjected to compressive state of stress while loading.
关键词： Aluminium,Dissimilar metal joining,Steel,Joint design,Laser welding,T joint,Intermetallic compounds
更新于2025-09-19 17:13:59
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Microstructure and properties of 24CrNiMoY alloy steel prepared by direct laser deposited under different preheating temperatures
摘要： The direct laser deposition (DLD) process, evolution mechanism between preheating temperature and structure are visually described in this graph. Fig. 1(a) displays the DLD process design for preheating the substrate, the main heat transfer method is heat conduction. Fig. 1(b) shows the formation mechanism of the pores in the DLD process, it can be seen that the pores in the sample mainly underwent three processes of formation, floating, and growth. Fig. 1(c) exhibits the evolution mechanism between the bainite structure and preheating temperature of 24CrNiMoY alloy steel, it can be deduced the microstructure of the sample changes from lath bainite (LB) to granular bainite (GB) with the rise of preheating temperature. The proper preheating temperature of 200℃ can effectively eliminate the crack, decrease the pores and significantly improve the structure and properties of the DLD 24CrNiMoY alloy steel.
关键词： Preheating,24CrNiMoY alloy steel,Bainite,Direct Laser Deposited,Mechanical properties
更新于2025-09-19 17:13:59
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Picosecond Laser-Induced Hierarchical Periodic Near- and Deep-Subwavelength Ripples on Stainless-Steel Surfaces
摘要： Ultrafast laser-induced periodic surface subwavelength ripples, categorized based on the ripple period into near-subwavelength ripples (NSRs) and deep-subwavelength ripples (DSRs), are increasingly found in the variety of materials such as metals, semiconductors and dielectrics. The fabrication of hierarchical periodic NSRs and DSRs on the same laser-irradiated area is still a challenge since the connection between the two remains a puzzle. Here we present an experimental study of linearly polarized picosecond laser-induced hierarchical periodic NSRs and DSRs on stainless-steel surfaces. While experiencing peak power density higher than a threshold value of 91.9 GW/cm2, in the laser-scanned area appear the hierarchical periodic NSRs and DSRs (in particular, the DSRs are vertically located in the valley of parallel NSRs). A large area of the uniformly hierarchical periodic NSRs and DSRs, with the spatial periods 356 ± 17 nm and 58 ± 15 nm, respectively, is fabricated by a set of optimized laser-scanning parameters. A qualitative explanation based on the surface plasmon polariton (SPP) modulated periodic coulomb explosion is proposed for unified interpretation of the formation mechanism of hierarchical periodic NSRs and DSRs, which includes lattice orientation of grains as a factor at low peak power density, so that the initial DSRs formed have a clear conformance with the metallic grains.
关键词： stainless steel,surface plasmon polaritons,coulomb explosion,laser induced subwavelength ripples
更新于2025-09-19 17:13:59
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Characterization of laser beam offset welding of titanium to steel with 38Zn-61Cu alloy filler
摘要： Laser welding of TC4 Titanium (Ti) alloy to 304 austenitic stainless steel (SS) has been applied using 38Zn-61Cu alloy as filler metal. A new welding process for SS-Ti alloy joint was introduced on the basis of the controlling the formation of Ti-Fe intermetallics in the joint. One pass welding involving creation of a joint with one fusion weld and one diffusion weld separated by remaining unmelted Ti alloy. When laser beam on the Ti alloy side was 1.5 mm, Ti alloy would not be completely melted in joint. Through heat conduction of unmelted Ti alloy, the atomic diffusion occurred at the SS-Ti alloy interface. A diffusion weld was formed at the SS-Ti alloy interface with the main microstructure of β-CuZn + Fe3Zn7, β-CuZn and Ti2Zn3 + Ti3Cu4. The joint fractured at the diffusion weld with the maximum tensile strength of 128 MPa.
关键词： Diffusion welding,Microstructure,TC4 Ti alloy,Filler metal,304 austenitic stainless steel,Laser welding
更新于2025-09-19 17:13:59
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Effect of Laser Quenching on the Microstructure and the Abrasive Wear Resistance of 30KhGSA Steel
摘要： The results of microstructural studies, the microhardness distribution, and the estimation of abrasive wear resistance of structural 30KhGSA steel samples hardened during continuous irradiation with a multichannel (48 beams) CO2 laser are presented. Fine martensite forms in the hardened zone and the steel has a high hardness and abrasion resistance.
关键词： abrasive wear resistance,multichannel CO2 laser,laser quenching,structural steel
更新于2025-09-19 17:13:59
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Improvement of classification accuracy of stainless steel alloys by laser-induced breakdown spectroscopy based on elemental intensity ratio analysis
摘要： Laser-induced breakdown spectroscopy (LIBS) is a useful technique for accurate sorting of metal scraps by chemical composition analysis. In this work, a method for intensity-ratio-based LIBS classification of stainless steel applicable to highly fluctuating LIBS signal conditions is proposed. The spectral line pairs for intensity ratio calculation were selected on the consideration of elemental concentration and upper levels of emission lines. It is demonstrated that the classification accuracy can be significantly improved from that of full spectra principal component analysis or intensity-based analysis. The proposed method is considered to be suited for an industrial scrap sorting system that requires minimal maintenance and low system price.
关键词： intensity ratio,laser-induced breakdown spectroscopy (LIBS),stainless steel,classification
更新于2025-09-19 17:13:59
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Collaborative Optimization of Density and Surface Roughness of 316L Stainless Steel in Selective Laser Melting
摘要： Although the concept of additive manufacturing has been proposed for several decades, momentum in the area of selective laser melting (SLM) is ?nally starting to build. In SLM, density and surface roughness, as the important quality indexes of SLMed parts, are dependent on the processing parameters. However, there are few studies on their collaborative optimization during SLM to obtain high relative density and low surface roughness simultaneously in the literature. In this work, the response surface method was adopted to study the in?uences of di?erent processing parameters (laser power, scanning speed and hatch space) on density and surface roughness of 316L stainless steel parts fabricated by SLM. A statistical relationship model between processing parameters and manufacturing quality is established. A multi-objective collaborative optimization strategy considering both density and surface roughness is proposed. The experimental results show that the main e?ects of processing parameters on the density and surface roughness are similar. We observed that the laser power and scanning speed signi?cantly a?ected the above objective quality, but the in?uence of the hatch spacing was comparatively low. Based on the above optimization, 316L stainless steel parts with excellent surface roughness and relative density can be obtained by SLM with optimized processing parameters.
关键词： 316L stainless steel,multi-objective optimization,relative density,selective laser melting,surface roughness
更新于2025-09-19 17:13:59
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Prediction of Preheating Temperatures for S690QL High Strength Steel Using FEM-Simulation for High Power Laser Welding
摘要： This study investigates a method for predicting the effect of preheating temperatures on the resulting hardness for high power laser welding of high strength steel. An FEM model is introduced containing a hardness calculation based on an existing model. Moreover, the hardness values of experimental results have been measured in order to show the performance of the model. The hardness calculation requires the chemical composition and the t8/5-time at the point of measurement. It is claimed that a calibration of the melt pool width and depth at room temperature only is enough to get reasonable results from the FEM-model for higher preheating temperatures. From the experimental result of a single experiment the width of a weld seam and the depth was deducted. In this study experiments have been done at various preheating temperatures in order to show the correlation between the model and the experimental results at various temperatures. The hardness equation provides suitable results in the verification with the measurements. The prediction of preheating temperature can be done with the resulting t8/5-time of the FEM-model. This method can decrease the amount of time and costs within a production according to testing and analyzing a matrix of process parameters. Moreover it is concluded that this methodology might be used for single item production.
关键词： Deep penetration laser welding,FEM-welding simulation,High strength steel,Preheating,Predicting hardness
更新于2025-09-19 17:13:59
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[IEEE 2019 IEEE International Ultrasonics Symposium (IUS) - Glasgow, United Kingdom (2019.10.6-2019.10.9)] 2019 IEEE International Ultrasonics Symposium (IUS) - Integrated Ultrasound and Photoacoustic Imaging for Effective Endovenous Laser Ablation: A Characterization Study
摘要： A Taguchi particle swarm optimization (TPSO) with a three-layer feedforward artificial neural network (ANN) is used to model and optimize the chemical composition of a steel bar. The novel contribution of a TPSO is the use of a Taguchi method mechanism to exploit better solutions in the search space through iterations, the use of the conventional non-linear PSO to increase convergence speed, and the use of random movement for particle diversity. The exploration and exploitation capability of the TPSO were confirmed by performance comparisons with other PSO-based algorithms in solving high-dimensional global numerical optimization problems. Experiments in this paper showed that the TPSO provides higher computational efficiency and higher robustness when solving problems involving seven non-linear benchmark functions, including three unimodal functions, one multimodal functions, two rotated functions, and one shifted functions. The results for the computational experiments show that the TPSO outperforms other PSO-based algorithms reported in the literature. Finally, the results obtained by a TPSO-based ANN model of the chemical composition of the steel bar were consistent with the actual data. That is, the proposed TPSO with three-layer feedforward ANN can be used in practical applications.
关键词： yield point,feedforward artificial neural network,tensile strength,particle swarm optimization,chemical composition of steel bar,Taguchi method
更新于2025-09-19 17:13:59