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On the predictive modelling of machined surface topography in abrasive air jet polishing of quartz glass
摘要： Abrasive Air Jet Polishing (AAJP) process can be considered as one of the most promising ultra-high-precision finishing methods of quartz glass products due to the superior machined surface integrity, and the high machining feasibility for free-form surfaces. Although many academic and engineering efforts have been paid so far to AAJP process from the theoretical, numerical and experimental aspects, most of the available studies have considered neither (i) the stochastic nature of the abrasive sizes nor (ii) the elastic springback after the impacting abrasives bounced back from the workpiece surface. To fill this gap, this paper proposes the predictive model of the machined surface topography in the AAJP process of quartz glass. A series of experimental trials are performed as well which to a large extent proved the model feasibility and accuracy, and, more importantly, the necessity to consider the normally-distributed abrasive sizes, the stochastic abrasive distribution within the spray airflow, and the elastic workpiece deformation recovery after the AAJP process. Both the experimental and theoretical results also conclude that the small-sized abrasives and the low jet airflow pressure were more effective to achieve the smooth surfaces. The proposed model in this work is expected to be not only helpful to provide the theoretical foundation to study more in-depth mechanism of the AAJP process of brittle materials, but also meaningful to guide the industrial manufacturing in terms of machining parameter optimisation and machined surface quality prediction.
关键词： Elastic springback,Stochastic abrasive size,Plastic deformation,Machined surface topography,Abrasive air jet polishing
更新于2025-09-23 15:22:29
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Handheld pocket-size Fourier transform profilometry using projector-enabled smartphone
摘要： Surface Fourier transform profilometry (FTP) is a technique used for reconstructing three-dimensional (3-D) surface topography using light. It has been widely used in machine vision for biomedical and biometric automations, providing solutions beyond conventional 2-D imaging. This paper proposes an implementation of the handheld pocket-size FTP for 3-D surface profile imaging using a projector-enabled Samsung Galaxy Beam smartphone. In the implementation, a crossed-optical-axes geometry of the FTP is formed by using a mirror positioned over the phone’s projector via an adjustable tilt mounting bracket. Experimental proof-of-concept of the proposed profilometry is done by implementing conventional and non-phase shifting FTPs with different diffuse test objects. The experimental results obtained by using the non-phase shifting technique are in good agreement with those of the direct contact measurement. Besides having superiority of compactness, the proposed profilometry paves the way for the development of real-time 3-D profiling and printing through internet or Bluetooth interconnection.
关键词： 3-D profilometry,non-phase shifting technique,contrast function,sinusoidal grating,projector-enabled smartphone,3-D surface topography,Samsung galaxy beam,Fourier transform,shape measurement
更新于2025-09-23 15:21:01
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Effect of Scanning Strategy During Selective Laser Melting on Surface Topography, Porosity, and Microstructure of Additively Manufactured Ti-6Al-4V
摘要： The effect of the scanning strategy during selective laser melting (SLM) of Ti-6Al-4V was investigated. An optimized cellular scan strategy (island scan modeled) was compared to a simple cellular scan strategy (island scan stripes) and a simple antiparallel line scanning strategy (line scan). Surface texture was investigated by optical three-dimensional (3D) surface measurements, which when combined with light optical microscopy (LOM), revealed deflections caused by the thermal stresses during the build process. Elevated edges caused by the edge-effect dominate the surface texture of all investigated specimens. The scanning strategy determines the surface texture, and the lowest surface roughness was obtained by the line scan strategy. Porosity was investigated with X-ray computed tomography-imaging. Mainly spherical porosity was observed for the line scan and island scan modeled specimens, while the island scan stripes strategy showed more lack-of-fusion defects and a higher total porosity amount. Microstructure was investigated with LOM and scanning electron microscopy (SEM). The microstructure in Ti-6Al-4V was largely martensitic α’ and prior β grains. The morphology is different for the various scan strategies, and decomposition of α’ into lamellar α/β was observed in the bottom part of the island scan specimen. Accordingly, the hardness decreased in the decomposed part of the specimen.
关键词： scanning strategy,porosity,surface topography,selective laser melting,powder bed fusion,microstructure,SLM,Ti-6Al-4V
更新于2025-09-23 15:21:01
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Investigations in the fabrication of surface patterns for wettability modification on a Zr-based bulk metallic glass by nanosecond laser surface texturing
摘要： Laser texturing has previously been employed to enhance the wettability of metallic alloys. Such studies reported that modifying the wettability of a surface is a result of changes in both its topography and its chemistry. In this paper, an investigation about laser-induced surface wettability modification is also reported but for a less studied type of material in this context. In particular, nanosecond (ns) laser processing was employed to texture two types of surface patterns, i.e. dimples and grooves, on the surface of a Zr-based bulk metallic glass (BMG) known as Vitreloy 105. The specific focus of the research was on understanding the role played by both surface topography and chemistry modifications in changing the wettability of the original surface. Using static contact angle measurements, it was found that groove patterns enhanced the hydrophilicity of the original BMG, while dimple patterns weakened it. Based on the obtained 3D surface measurements and XPS data, it is suggested that the reduced hydrophilicity of dimple-textured surfaces was driven by the decrease of hydrophilic C=O and O=C-O bonds post laser processing. While these bonds were also reduced for groove-textured patterns, the hydrophilicity was still enhanced following laser irradiation as a result of the dominant role that a much larger induced surface roughness should play in this case.
关键词： Surface topography,Bulk metallic glass,Nanosecond laser surface texturing,Surface chemistry.,Wettability
更新于2025-09-23 15:19:57
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Study on laser annealing of niobium films deposited on copper for RF superconducting cavities
摘要： Niobium sputtered copper cavities were proposed as a kind of promising next generation superconducting cavities, but were still challenged by the Q-slope effect under high acceleration gradients. Current solutions focus on improving the film quality to make it more bulk-like, for which a higher substrate temperature is required. However, due to the limitation of the melting point of the copper substrate, both the deposition process and the post-annealing process cannot be performed at a high temperature. The laser annealing mentioned in this paper uses nanosecond pulsed laser as the heat source, and the local temperature field generated within the thickness scale of the niobium film can anneal the film without affecting copper substrate. Laser annealing system has been set up in Peking University, and experiments with niobium thin film on copper (Nb/Cu) samples have been carried out. Superconducting performance, surface topography and other properties of Nb/Cu samples before and after annealing are compared. Recrystallization of niobium films happened and various factors that may cause Q-slope have been suppressed according to the results. All these indicate the effectiveness of laser annealing and the possibility of being used in niobium sputtered copper cavities in the future.
关键词： Surface topography,Surface roughness,Recrystallization,Niobium thin film,Superconducting cavity,Laser annealing
更新于2025-09-23 15:19:57
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Improving the Reliability of Interference Measurements by using Several Wavelengths
摘要： Methods are proposed to improve the reliability of interference measurements of surface nanotopography with sharp height gradients that lead to ambiguity in determining the phase of interference signals. The effect of the total measurement error on the range of multiwavelength measurements is considered. The results of field experiments demonstrating an increase in the range of measurements of nanotopography by the proposed methods in comparison with single-wavelength measurements are given.
关键词： multiwavelength measurements,surface topography,interference measurements,partially coherent interferometry
更新于2025-09-19 17:15:36
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Non-intrusive measurements of free-water-surface profiles and fluctuations of turbulent, two-phase flow using 2-D laser scanner
摘要： For measuring free-water surfaces conventional methods, such as resistance-type probes, U-manometers, point gauges, ultrasonic sensors, etc. are still most commonly used in modern hydro engineering. These methods give accurate results at suitable flow conditions, but are insufficient when the water surface is characterized by turbulence and two-phase flow, with fast dynamics. This paper presents the use of laser scanning as a measurement method for the acquisition of free-water-surface profiles of hydraulic phenomena with turbulent, non-stationary, and non-homogeneous free-surface flows. Results shows that laser scanning can provide accurate measurements of free-water-surface profiles with high spatial and temporal resolution, even in cases of turbulent flows with high vertical fluctuations on the water surface. The comparison with the reference values determined by analysing the images taken with the high-speed camera showed that measurement uncertainty ranges from ±5 mm to ±10 mm, which is more than an order of magnitude smaller than the range of local vertical water-surface fluctuations. The average profiles, envelopes of vertical water surface fluctuation around the mean value, as well as the construction of complex water surface topography of intensive waving can be determined by processing laser scanning data. The results contribute to the wider use of this non-contact measurement method, which provides important information on water flow properties to many fields of hydro-engineering. The application of 2-D laser scanning for free-water-surface acquisition was conducted in the model of supercritical junction flow, where the development of standing waves leads to the phenomenon of self-aerated flow.
关键词： fluctuations,water surface topography,laser scanning,turbulent, two-phase flow
更新于2025-09-19 17:13:59
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Surface dynamic deformation of LY2 aluminum alloy subjected to a laser shock wave planishing technique with different kinds of contacting foils
摘要： In this paper, a laser shock wave planishing technique (LSWP) was used to treat the LY2 aluminum alloy surface with corrugated structures, and the influence of contacting film material on the planishing effect was studied. The dynamic response characteristics of surface micro-features under different physical parameters of contacting foils were simulated by finite element simulation (FEM), and experimental verification was carried out. A close match between the experimental results with these simulation results in FEM was found. The planishing of surface micro-protrusions can reduce the surface roughness of treated sample, and the lifting of bottom materials can ensure the surface profile accuracy. The results demonstrate that the planishing effect on micro-protrusions improves with the density of the contacting foil decreasing; The lifting effect on the bottom material enhances with the strength of the contacting foil increasing. A high modulus of elasticity contacting foil also facilitates the bottom material bulging.
关键词： Micro-features,Aluminum alloy,Finite element modeling,Surface topography,Laser shock wave,Dynamic response
更新于2025-09-16 10:30:52
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Evaluation of soft‐tissue response around laser microgrooved titanium percutaneous devices
摘要： Percutaneous devices are prone to epidermal downgrowth and sinus tract formation, which can serve as a nidus for bacterial colonization and increase the risk of peri-prosthetic infection. A laser microgrooved topography has been shown to limit gingival epidermal downgrowth around dental implants. However, the efficacy of this laser microgrooved topography to limit epidermal downgrowth around nongingival percutaneous devices is yet to be investigated. In this study, devices with a porous-coated subdermal component and a percutaneous post were designed and manufactured. The proximal 2 mm section of the percutaneous post were left smooth, or were textured with either a porous coating, or with the laser microgrooved topography. The smooth and porous topographies served as controls. The devices were tested in a hairless guinea pig back model, where 18 animals were randomly assigned into three groups, with each group receiving one implant type (n = 6/group). Four weeks postimplantation, the devices with surrounding soft-tissues were harvested and processed for histological analyses. Results indicated that the laser microgrooved topography failed to prevent epidermal downgrowth (23 ± 4%) around percutaneous posts in this model. Furthermore, no significant differences (p = 0.70) in epidermal downgrowth were present between the three topographies, with all the groups exhibiting similar measures of downgrowth. Overall, these findings suggest that the laser microgrooved topography may not halt downgrowth around percutaneous devices for dermal applications.
关键词： laser microgrooved topography,percutaneous devices,peri-prosthetic tissue,surface topography,epidermal downgrowth
更新于2025-09-12 10:27:22
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Influence of surface topography on fatigue behavior of Ti6Al4V alloy by laser powder bed fusion
摘要： This article deals with the understanding of the influence of surface topography on fatigue behavior of Ti6Al4V alloy specimens produced by laser powder bed fusion (LPBF). The same laser parameters and scan strategy were used for all specimens, giving a sample density higher than 99.5 %. Two different surface topographies were obtained by using the top and side surfaces of the specimens. The surface topography and morphology were investigated by optical surface profilometry and focus variation microscopy. Four-point bending fatigue test was performed on specimens with top and side surfaces as the highest stressed surface respectively. Machined specimens were used as reference. The features of the fracture surface, such as crack initiation and propagation, were analyzed by focus variation and scanning electron microscopy (SEM). Both, fatigue results and fracture surface investigations, were correlated and discussed in relation to surface topography and microstructure, as well as manufacturing parameters.
关键词： laser powder bed fusion,surface topography,Ti6Al4V alloy,fatigue test,fracture mechanisms
更新于2025-09-12 10:27:22