研究目的
Investigating the effects of TiO2 doping amount on the microstructure and mechanical properties of Al2O3/Al2TiO5 composite ceramics prepared by directed laser deposition (DLD) technology.
研究成果
The study concluded that Al2O3/Al2TiO5 composite ceramics with TiO2 doping amount between 2 and 6 mol% have good comprehensive mechanical properties. The feasibility of DLD rapid prototyping large-sized and high-performance Al2O3/Al2TiO5 composite ceramic structures is proved, which has a guiding value for the practical application of DLD technology.
研究不足
The study is limited by the high thermal stress during deposition process and high intrinsic brittleness of ceramics, which makes cracking problem prevalent in the preparation of ceramic structures by DLD. Even high-temperature preheating and ultrasonic-assisted processes have very limited suppression effect on crack defects.
1:Experimental Design and Method Selection:
The study used directed laser deposition (DLD) technology to prepare Al2O3/Al2TiO5 composite ceramics with different TiO2 doping amounts. The methodology involved the in-situ reaction of Al2O3 and TiO2 to form composite ceramics.
2:Sample Selection and Data Sources:
Commercially pure Al2O3 and TiO2 powders were used as raw materials. Samples with TiO2 content ranging from 0 to 50 mol% were prepared.
3:List of Experimental Equipment and Materials:
The DLD system consisted of an Nd:YAG continuous-wave laser, a three-cylinder powder feeder, and a three-axis CNC machine. High purity argon was used to deliver powdered raw materials.
4:Experimental Procedures and Operational Workflow:
The laser beam was set to negative defocusing state, and the spot size on the substrate surface was adjusted to about 2 mm. The process parameters were set as laser power 250 W, scanning speed 400 mm/min, and layer increment 0.4 mm.
5:4 mm. Data Analysis Methods:
5. Data Analysis Methods: Phase composition was characterized by X-ray diffraction (XRD), microstructure and elemental composition by scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). Vickers indentation method was used to test microhardness and fracture toughness, and three-point bending method was used to test flexural strength.
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X-ray diffraction (XRD)
Empyrean
PANalytical B.V.
Used to characterize the phase composition of prepared samples.
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scanning electron microscopy (SEM)
Supra55
Zeiss
Used to characterize the microstructure of prepared samples.
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Nd:YAG continuous-wave laser
JK1002
GSI Lumonics
Used for directed laser deposition (DLD) technology to prepare Al2O3/Al2TiO5 composite ceramics.
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three-cylinder powder feeder
DPSF-D3
Beijing Research Institute of Aviation Engineering
Used to deliver powdered raw materials to the nozzle coaxially coupled with laser beam.
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three-axis CNC machine
LP7002
RESUM
Used for the deposition process of Al2O3/Al2TiO5 composite ceramics.
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energy dispersive spectroscopy (EDS)
Used to characterize the elemental composition of prepared samples.
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