研究目的
Investigating the effects of laser-assisted grinding on the surface integrity of zirconia ceramic.
研究成果
LAG can improve the depth of brittle plastic transformation of zirconia ceramic; thus, ductile regime grinding can be easily achieved. The surface quality of zirconia ceramic was significantly improved. The maximum improvement in surface roughness Rz and Ra reached 40.8% and 29.7%, respectively. Plastic removal is the main removal mode of zirconia ceramic in LAG. The machinability of zirconia ceramic was improved.
研究不足
The study focuses on the surface integrity of zirconia ceramic after grinding, but the mechanism of effect of laser on the grinding characteristics (grinding force, grinding temperature, surface integrity) need to be further studied.
1:Experimental Design and Method Selection:
A hybrid laser-assisted grinding (LAG) system combining laser and cubic boron nitride (CBN) grinding wheel was developed for machining zirconia ceramic. The material present on the cutting path is rapidly removed by local laser heating and grinding wheel.
2:Sample Selection and Data Sources:
Hot-pressed sintered zirconia ceramic was examined experimentally. The specimens have dimensions of 50 × 50 × 1 mm3, and the grinding was conducted on a 50 × 50 mm2 surface.
3:List of Experimental Equipment and Materials:
A vitrified bond cubic boron nitride (CBN) grinding wheel was used in this experiment. A KUKA robot equipped with an YLR-500 W laser generator was used to irradiate the sample.
4:Experimental Procedures and Operational Workflow:
Before conducting the experiments, the zirconia ceramic surfaces were polished with silicon carbide emery paper with #240, #400, #600, #800, #1000, #1600, and #2000 grain sizes, followed by polishing with a cloth wheel to remove any residual scratch. Then, the zirconia ceramic was mounted on a jig. A hard rubber pad was used to avoid specimen breakage. A grinding wheel was used in all the experiments.
5:Data Analysis Methods:
The surface quality, surface morphology, and subsurface damage of zirconia ceramic specimens were analyzed and compared.
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