研究目的
Investigation of thermomechanical local stress induced in assembled GaN LEDs
研究成果
The study concludes that the dielectric layer of the Al-IMS relaxes stress efficiently and that Ag-sintering induces less stress compared to AuSn-soldering, due to the ductile properties of silver. The investigation of local stress distribution is essential for developing high-performance, reliable LED devices.
研究不足
The study focuses on local stress in GaN LEDs induced by bonding processes, with measurements limited to temperatures between -50 °C and 180 °C. The dimensions of some assemblies were too large for the temperature controller stage, limiting data collection at certain temperatures.
1:Experimental Design and Method Selection:
Raman spectroscopy was employed to investigate the local stress in GaN LEDs bonded on substrates by soldering or sintering.
2:Sample Selection and Data Sources:
Nine blue emitting GaN LEDs were used, with two reflow soldered on Al-IMS, four soldered on Cu substrate using AuSn preform, and three sintered on Cu substrate using Ag sinter paste.
3:List of Experimental Equipment and Materials:
Equipment included a vacuum assisted reflow oven, die bonder, 3D microscope, and an optical set-up with an Ar ion laser for Raman spectroscopy. Materials included GaN LEDs, AuSn preform, and Ag sinter paste.
4:Experimental Procedures and Operational Workflow:
LEDs were bonded to substrates and then investigated between -50 °C and 180 °C using Raman spectroscopy to measure the shift in the GaN Raman band E2(high).
5:Data Analysis Methods:
The change in position of the GaN Raman band was used to characterise the thermomechanical stress, with linear deformation potential theory applied to evaluate the stress numerically.
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OSRAM ODB4040UX3.A2
ODB4040UX3.A2
OSRAM
Blue emitting GaN LED chips used in the study
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AuSn preform
25 μm
Used for soldering LEDs on substrates
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Ag sinter paste
Nano-Join GmbH
Used for sintering LEDs on substrates
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Vacuum assisted reflow oven
RSS-160
Unitemp
Used for reflow soldering under formic acid activation
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Die bonder
Fineplacer Pico
Finetech
Used for assembling LEDs by soldering and sintering
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3D microscope
VHX-900F
Keyence
Used for optical inspection of soldered and sintered assemblies
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Ar ion laser
Spectra Physics
Excitation source for Raman spectroscopy
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Microscope
Olympus
Used to focus the laser beam on the sample for Raman spectroscopy
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Imaging spectrograph
TRIAX
Used to analyze the back-scattered Raman signal
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CCD camera
Spectrum One
Used to collect Raman spectra
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