研究目的
Investigating the effect of gradients on the manufacturing fidelity of triply periodic minimal surface structures with graded density fabricated by selective laser melting.
研究成果
The study highlights that bonded powder particles and considerable deviation occur at the upper inner wall of sphere-like pores with low inclination angles, due to the lack of support and insufficient cooling. A negative density gradient along the building direction can reduce the amount of bonded powder particles. The developed mathematical model provides an efficient way to assess the manufacturing fidelity of porous/lattice/cellular structures before the SLM process.
研究不足
The study is limited to the effects of part geometry on the quality of its manufacture by SLM, specifically focusing on the manufacturing fidelity of GCSs. The findings may not be directly applicable to other types of cellular structures or manufacturing processes.
1:Experimental Design and Method Selection:
Gyroid cellular structures (GCSs) with varying gradient directions were mathematically designed and manufactured via selective laser melting (SLM). The effect of gradients on manufacturing fidelity was investigated using X-ray computed tomography (CT).
2:Sample Selection and Data Sources:
Three samples of each of the following GCSs are manufactured: uniform GCSs (U-GCS), graded GCSs with RD gradient direction parallel to build direction (G1-GCS), and graded GCSs with RD gradient direction perpendicular to build direction (G2-GCS).
3:List of Experimental Equipment and Materials:
M-lab cusing instrument (Concept Laser GmbH, Germany) with a 100 W fibre laser, stainless steel 316 L powder (Praxair Surface Technologies, Inc.), Nikon XT H 225 ST (Nikon Metrology NV, Belgium) for CT scanning.
4:Experimental Procedures and Operational Workflow:
Samples were manufactured using optimized processing parameters for the 316 L powder. Manufactured samples were removed from the base plate by wire electrical discharge machining (Wire-EDM) and cleaned by ultrasonic cleaning in a bath of pure ethyl alcohol.
5:Data Analysis Methods:
The dimensions and weight of as-built samples were measured. The CT-measured material volumes were analyzed to determine the actual volume and volume fraction (VF).
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