研究目的
Investigating the potential of using spectroscopy as a monitoring method for Laser Blown Powder Directed Energy Deposition (LBP DED) process with Alloy 718 as the additive material.
研究成果
The spectroscopy can be used as a monitoring technique of LBP DED process for the deposition of Alloy 718. A clear relation between the laser power parameter and the intensity of continuum radiation was observed, indicating the evaporation of chromium and iron from the deposit material. EDS results confirmed the decrease of chromium and iron content with increased laser power or decreased powder feed rate, suggesting a need for further research to establish a deeper correlation between spectroscopic data and the properties of the deposit.
研究不足
The study was limited to the monitoring of chromium vaporization and its impact on the material's corrosion resistance. Further investigations, including corrosion tests, are encouraged to fully understand the implications of the findings.
1:Experimental Design and Method Selection:
The study involved the use of a spectrometer system for in-process monitoring of the LBP DED process. The methodology included the analysis of spectral lines to identify vaporization of chromium and its impact on the material's properties.
2:Sample Selection and Data Sources:
Alloy 718 was used as both the substrate and powder material. The experiments involved depositing single beads of 25 mm length under varying process conditions.
3:List of Experimental Equipment and Materials:
Equipment included a 6 kW YAG fiber laser, a coaxial annular powder nozzle, a powder feeder, a water cooling system, a visible range spectrometer, and an ABB IRB-4400 robot. The spectrometer used was an Ocean Optics (HR2000+) with a 2048 pixel CCD array detector.
4:Experimental Procedures and Operational Workflow:
The process parameters varied included laser power and powder feed rate. Spectroscopic signals were acquired and analyzed offline to evaluate the morphology of the spectra and the recognition of characteristic spectral lines.
5:Data Analysis Methods:
The acquired optical emission spectra were analyzed to identify changes in chromium content, confirmed by Energy-Dispersive X-ray Spectroscopy (EDS) analysis.
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Ocean Optics HR2000+
HR2000+
Ocean Optics
Spectroscopic signals acquisition
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IPG Ytterbium Fiber Laser
YRL-6000-S
IPG
Laser source for deposition
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Zeiss Field Emission Scanning Electron Microscope
Sigma
Zeiss
EDS analysis of deposited beads
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INCA X-Act EDS module
X-Act
Oxford Instruments
EDS analysis
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ABB IRB-4400
IRB-4400
ABB
Robot for manipulating laser optics and coaxial powder nozzle
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