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Local heat treatment of a laser build-up

DOI:10.1016/j.promfg.2019.05.055 期刊:Procedia Manufacturing 出版年份:2019 更新时间:2025-09-12 10:27:22
摘要: Laser cladding or laser metal deposition involves the deposition of any weldable material onto the surface of a metal substrate by means of a laser beam. Although clad deposits are fully fusion-joined to the substrate material, the very low heat-input associated with laser cladding results in extremely low dilution as well as relatively small heat-affected zones (HAZ). Subsequent to the clad-repair process, heat treatment is normally not necessary, but some critical components may require it due to the high hardness obtained in the HAZ. Conventional heat treatments are most often time-consuming, costly and could cause possible distortion of the component. In this study local laser heat treatment of the HAZ after laser cladding has been investigated on different substrate materials (21CrMoV5-11, X22CrMoV12-1, 34CrNiMo6) as an alternative to full post-weld heat treatment (PWHT). Due to the focused heat of the laser beam, the required time at temperature for heat treatment was only a fraction compared to that of conventional heat treatments. It was observed that the HAZ hardness could indeed be lowered significantly by controlling the temperature and interaction time of the local treatment. For 21CrMoV5-11 the HAZ hardness was decreased to below 400 HV with most treatments at 800 °C, but the 8 s interaction time was found to be optimal. The X22CrMoV12-1 material showed the highest resistance to PWHT and only the longest interaction time at 800 °C resulted in HAZ hardness close to 400 HV. The largest decrease in HAZ hardness was obtained with the 34CrNiMo6 material and the longest interaction time at 700 °C resulted in the lowest hardness.
作者: Maritha Theron,Corney van Rooyen,Khoro Malabi,Shaik Hoosain
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Investigating the use of laser as an effective tool for localized heat treatment of the heat-affected zone (HAZ) after laser cladding on different substrate materials as an alternative to full post-weld heat treatment (PWHT).

Local laser post-weld heat treatment was proven feasible for all three substrates, offering a faster, more cost-effective solution for specific laser cladding applications. Optimal parameters varied by material, with 21CrMoV5-11 showing significant hardness reduction at 800 °C, X22CrMoV12-1 requiring longer interaction times, and 34CrNiMo6 achieving the lowest hardness at 700 °C with a 12 s interaction time.

The spot size and available laser power are the limiting factors on the treatment cycle times and the combination will have to be optimized. Future work should involve additional heat treatments to determine an operating window for the local heat treatment.

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