研究目的
To investigate the formation of single tracks in L-PBF(P) to understand general process phenomena and the effects of associated process parameters, and to characterize the resulting feature sizes in order to understand the potential of pulsed emission in improving the spatial resolution of L-PBF.
研究成果
Pulsed emission shows potential for improving the spatial resolution of the L-PBF process. Shorter pulse lengths require more overlap between consecutive pulses to produce continuous tracks. L-PBF(P) samples resulted in narrower tracks compared to L-PBF(CW) samples.
研究不足
The maximum pulse repetition rate (2 kHz) of the used equipment was a constraint. The laser beam diameter (~82 μm) was a restricting factor for further reduction of track widths.
1:Experimental Design and Method Selection
The experiments were implemented using a pulsed laser in combination with continuous scanning movement. The methodology adapted from previous scientific efforts on L-PBF(P) and pulsed laser welding.
2:Sample Selection and Data Sources
Gas-atomized stainless steel 316L powder was used for the experiments. Single tracks were deposited on stainless steel 316L substrates.
3:List of Experimental Equipment and Materials
IPG ytterbium fiber laser (wavelength 1075 nm, maximum average power 200 W), Primes MicroSpotMonitor monitoring tool, automated optical imaging system (Morphologi by Malvern Panalytical Ltd), scanning electron microscope (SEM).
4:Experimental Procedures and Operational Workflow
Single tracks of 25 mm in length were manufactured in 18 patches of nine tracks. Samples were prepared by cutting, mounting, grinding, polishing, and etching for inspection.
5:Data Analysis Methods
Qualitative analysis of the tracks was conducted using an optical microscope. Dimensions of the tracks were measured with an absolute accuracy of 5 μm.
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