研究目的
To benchmark the efficiency of multi-laser systems and verify if the mechanical properties of components are compromised due to the increase in build rate.
研究成果
The SM-L-PBF system achieved a build rate of 14 cm3/h when processing IN625 at a powder layer thickness of 30 μm. The increase in build rate when compared to that of L-PBF is 2.74 times without compromising the mechanical behaviour and microstructure of the specimens. The stress-relieving heat treatment improves ductility of specimens across the board without compromising density or changing microstructure markedly. The study has demonstrated that a multi-laser AM system opens up opportunities to tackle the impasse of low build rate in L-PBF in an industrial setting.
研究不足
The study does not aim to showcase the maximum material processing speed of the SM-L-PBF arrangement but to demonstrate the fine control on mechanical properties through an optimised build parameter set and the increase in build rate of the SM-L-PBF arrangement when compared to that of the L-PBF.
1:Experimental Design and Method Selection:
The study involved a 4-beam L-PBF system operating in 'single multi' (SM) mode (SM-L-PBF) where each of the four lasers is controlled to melt all of a particular components’ layers. Build parameters were kept constant throughout the manufacturing process using Inconel 625 (IN625). Stress-relieving heat treatment was conducted on As-built (AB) specimens. Both AB and heat-treated (HT) specimen sets were tested for density, microstructure, tensile strength and hardness.
2:5). Stress-relieving heat treatment was conducted on As-built (AB) specimens. Both AB and heat-treated (HT) specimen sets were tested for density, microstructure, tensile strength and hardness.
Sample Selection and Data Sources:
2. Sample Selection and Data Sources: Specimens were manufactured using a L-PBF and a prototype SM-L-PBF machine. The material used was Inconel 625 (IN625) powder.
3:List of Experimental Equipment and Materials:
A prototype machine similar to a RenAM500Q (Renishaw, UK) with four individually controlled beam paths with 500 W modulated laser light at 1070 nm was used. The material used was Inconel 625 (IN625) powder.
4:Experimental Procedures and Operational Workflow:
The study compared specimens produced by a single laser to those produced by four lasers. Stress-relieving heat treatment was conducted on AB specimens. Both AB and HT specimen sets were tested for density, microstructure, tensile strength and hardness.
5:Data Analysis Methods:
Optical density testing, microstructure evaluation, tensile testing, and Vickers hardness testing were conducted on the specimens.
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