研究目的
Investigating the feasibility of a single-step Laser Plastic Deposition (LPD) process using a Thulium fiber-laser with a wavelength of 1,94 μm for the absorber-free welding of thermoplastic polymers.
研究成果
The study concludes the feasibility of a single-step LPD process using a Thulium fiber-laser for absorber-free welding of thermoplastic polymers, despite identified porosity and incomplete melting issues. Future research will focus on parameter adaptation to improve the process.
研究不足
The study identifies porosity and incomplete melting of particulate material as limitations, attributed to the laser setup parameters. Further investigations are suggested to adapt process parameters to reduce porosity and increase the degree of particle melt.
1:Experimental Design and Method Selection:
The study investigates the feasibility of a single-step LPD process using a Thulium fiber-laser. The methodology includes manual deposition of polyamide-12 powder on polyamide-6 substrates and characterization using DSC, SEM, optical microscopy, and CT analysis.
2:Sample Selection and Data Sources:
Polyamide-12 powder (PA2200, EOS GmbH) and polyamide-6 plates were used as materials. The powder was characterized by DSC to evaluate glass transition and melting temperature.
3:List of Experimental Equipment and Materials:
Thulium fiber laser (IPG TLR-120), DSC1 (Mettler Toledo), SEM (Carl Zeiss REM Ultra Plus), optical microscopy (Leica Z16), and CT (Carl Zeiss μ-CT, Xradia Versa 520).
4:0).
Experimental Procedures and Operational Workflow:
4. Experimental Procedures and Operational Workflow: Manual deposition of powder using a metallic sheet with a defined layer thickness, followed by irradiation with the Thulium fiber-laser. Parameters were set to 50% of the nominal power, a scanning speed of 10 mms^-1, and a hatch distance of 0,5 mm.
5:Data Analysis Methods:
Analysis of crystallinity and melting behavior using DSC, surface and structure analysis using SEM and optical microscopy, and porosity and bonding mechanism investigation using CT.
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