研究目的
Investigating the effects of a high abrasive/substrate hardness ratio condition in Fluidised Bed Machining of additive manufactured samples using alumina as the abrasive material.
研究成果
The Fluidised Bed Machining induces a slight reduction of the surface roughness, with the best results observed for the 0° impact angle. The treatment partially removes the sintered powders on the samples surface but may also leave indents that worsen the roughness due to the high hardness of the abrasive material.
研究不足
The impact energy of the fluidized abrasive particles is low, inducing only a partial removal of the sintered powders on the samples surface. The high hardness ratio between the abrasive particles and the substrate could promote indenting effects on the surfaces, counteracting the smoothening effect.
1:Experimental Design and Method Selection:
The study investigates the Fluidised Bed Machining technology for finishing AlSi10Mg samples made by Selective Laser Melting, using alumina particles as abrasive material. The influence of impact angle and treatment time were examined under bubbling fluidization conditions.
2:Sample Selection and Data Sources:
Small plates of AlSi10Mg alloy, built in the vertical direction with respect to the building plate, were used. Samples were produced using an EOS M280 Selective Laser Melting machine.
3:List of Experimental Equipment and Materials:
A Plexiglas reactor for fluidized bed, alumina irregular shaped particles (size range of 420-590 μm), mass flow meters (Bronkhorst EL-Flow Select), Hitachi TM3000 Scanning Electron Microscope, Leica DCM3D Confocal Microscope.
4:Experimental Procedures and Operational Workflow:
Samples were treated at three impact angles (0°, 90°, and 25°) for a total time of 3h, with evaluations every 30 min for the first 2h. Surface morphology and roughness were evaluated pre and post process.
5:2h. Surface morphology and roughness were evaluated pre and post process.
Data Analysis Methods:
5. Data Analysis Methods: Surface texture parameters (Sa, Sz, Ssk, Sku, Rdq) were analyzed according to ISO standards. Weight loss measurements were conducted to evaluate material removal rates.
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