研究目的
To analyze the melt-pool behaviors during selective laser melting (SLM) of Al2O3-reinforced and a eutectic mixture of Al2O3-ZrO2-reinforced AISI 304 stainless-steel composites both numerically and experimentally.
研究成果
The study successfully analyzed the melt-pool behaviors during SLM of Al2O3-reinforced and a eutectic mixture of Al2O3-ZrO2-reinforced AISI 304 stainless-steel composites. The findings provide insights into the effects of reinforcing particles on the dimensional accuracies and properties of fabricated composites.
研究不足
The study focuses on the melt-pool behaviors and thermal evolution during SLM of AISI 304 stainless-steel composites with specific reinforcements. The effects of other process parameters or different materials are not explored.
1:Experimental Design and Method Selection:
A 3D FE model was developed to simulate volumetric laser energy deposition with a Gaussian distribution. The ABAQUSTM commercial software was utilized for simulation.
2:Sample Selection and Data Sources:
The eutectic mixture was prepared using powders containing
3:5 wt% Al2O3 and 5 wt% ZrO2, corresponding to the eutectic point of the Al2O3-ZrO2 binary phase diagram. List of Experimental Equipment and Materials:
An SLM system with a continuous-wave, ytterbium fiber laser (IPG YLR-200) was used. Argon gas was used as a shielding gas.
4:Experimental Procedures and Operational Workflow:
A 30-μm-thick layer of powder mixture was used. The laser spot diameter was fixed at 80 μm. The laser power and scanning velocity were selected after conducting preliminary experiments.
5:Data Analysis Methods:
The thermal analysis results were compared with experimental results to validate the model.
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