研究目的
Investigating the influences of build orientation and post-fabrication processes on the fatigue behavior of stainless steel (SS) 316L manufactured using selective laser melting (SLM).
研究成果
The study concluded that build orientation and post-fabrication processes significantly influence the fatigue behavior of SLM-printed SS 316L. XY-M-SR and XY-M-NSR samples showed the highest fatigue strength. SR did not considerably affect the fatigue behavior of XY and M test pieces. ZX-M-SR samples exhibited lower fatigue strength due to reduced ductility. Shot-peening improved the fatigue behavior of ZX-NSR test pieces. The study provided insights into the anisotropy of static and fatigue properties and identified parameters to improve fatigue behavior.
研究不足
The study was limited to SS 316L produced by SLM and did not explore other materials or manufacturing methods. The fatigue behavior in the gigacycle range was not investigated.
1:Experimental Design and Method Selection
The study involved the fabrication of SS 316L test pieces using SLM with different build orientations (horizontal (XY) and vertical (ZX)) and post-fabrication processes (stress-relieved (SR), non-stress-relieved (NSR), as-built (AB), machined (M), and shot-peened (SP)). Tensile and fatigue tests were conducted to evaluate the mechanical properties.
2:Sample Selection and Data Sources
Test pieces were prepared from three builds, two of which were non-stress-relieved (NSR) and one was stress-relieved (SR). Seven groups of test pieces were prepared with combinations of XY, ZX, AB, SR, NSR, M, and SP conditions.
3:List of Experimental Equipment and Materials
A Renishaw AM 250 SLM system was used for manufacturing. Equipment included a Shimadzu 100 kN servo-hydraulic machine for tensile testing and an MTS 858 fatigue machine for fatigue testing. Materials included SS 316L-0410 powder.
4:Experimental Procedures and Operational Workflow
Test pieces were printed, subjected to post-processing treatments (if applicable), and then tested for tensile and fatigue properties. Surface roughness was measured, and metallography and fractography were performed.
5:Data Analysis Methods
Data from tensile and fatigue tests were analyzed to determine mechanical properties and fatigue behavior. Surface roughness measurements and metallographic analysis provided insights into the material's microstructure and defect characteristics.
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