研究目的
To develop a flexible, low cost assembly method of optical interconnects for photonic systems that could enable higher transmission rates, lower power requirements, improved signal integrity and timing, less heat generation, and improved security of communication signals.
研究成果
The LE-DPAM process enables the additive manufacturing of polymer optical interconnects onto printed circuit boards with smooth fibers and high transmission rates. The process allows for the creation of densely packed, application-specific products with tunable cladding materials for different performance requirements.
研究不足
The surface roughness with a 355 nm laser is not smooth enough for proper connections, suggesting the need for a 193 nm laser in future research. The current process also requires hand polishing of end facets for acceptable surface roughness.
1:Experimental Design and Method Selection:
The study employs a laser enhanced direct print additive manufacturing (LE-DPAM) process combining fused deposition modeling (FDM) of plastic, micro-dispensing of rubber-like materials, and picosecond laser subtraction.
2:Sample Selection and Data Sources:
Samples were produced using PMMA filaments and a UV-curable optical adhesive blend for cladding.
3:List of Experimental Equipment and Materials:
Equipment includes the nScrypt 3Dn-Tabletop printer, BLAK-Ray Long Wave Ultraviolet Lamp, Fisher Scientific Isotemp Vacuum Oven, Leitz Brand 15G optical microscope, and FIB Quanta 3D Dual Beam Imaging System. Materials include PMMA filaments and Norland 1369 optical adhesive.
4:Experimental Procedures and Operational Workflow:
The process involves micro-dispensing cladding material, FDM printing of PMMA fibers into the cladding, and laser cutting of end facets.
5:Data Analysis Methods:
Surface roughness was measured using SEM and ImageJ software, and optical transmission was tested using lasers and a power meter.
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