研究目的
To investigate the influence of different processing parameters on the density of AISI 316L stainless steel parts manufactured through laser powder bed fusion, aiming to define an optimal range of parameters for producing parts with densities above 99%.
研究成果
The study successfully narrowed down the range of processing parameters for producing near fully dense parts using LPBF, with densities above 99%. The Archimedes method was found to be a better option for density measurements due to its lower standard deviation and non-destructive nature. Nitrogen atmosphere was shown to produce parts with lower porosity compared to Argon atmosphere.
研究不足
The study was limited to the analysis of AISI 316L stainless steel parts and did not explore the effect of gas atmosphere on surface quality and mechanical properties in detail. Further research with different powder metals is suggested to achieve fully dense parts.
1:Experimental Design and Method Selection
The study focused on the influence of processing parameters such as vector size and gas atmosphere (Nitrogen and Argon) on the density of AISI 316L stainless steel parts. Density measurements were performed using micrograph analysis and the Archimedes method.
2:Sample Selection and Data Sources
Cubic samples with 10-mm edge were produced using a customized LPBF machine with a 400-W fibre laser. A gas atomized AISI 316L stainless steel powder with a particle size distribution of D90 = 46 mm was used.
3:List of Experimental Equipment and Materials
Customized LPBF machine with a 400-W fibre laser, AISI 316L stainless steel powder, Sartorius 410 BP 410S scale, Archimedes measuring kit, Olympus Nortec 500C eddy current flaw detector, Mitutoyo HM-112 Vickers hardness tester.
4:Experimental Procedures and Operational Workflow
Two different scan strategies were used: stripes and chessboard. The influence of hatch spacing, vector size, energy density, and gas atmosphere on part density was analyzed. Density measurements were performed using the Archimedes method and micrograph analysis.
5:Data Analysis Methods
Density measurements were compared with a reference value for bulk 316L stainless steel of 8 g/cm3 and presented in relative density form. Micrographs were processed in ImageJ software to identify the number and area percentage of pores.
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