研究目的
To verify whether using linear heat input alone is sufficient to predict the resulting microstructure of Ti6Al4V and to demonstrate the potential of single-step process of functionally graded material using powder bed fusion.
研究成果
The study successfully demonstrated the fabrication of single-step Ti6Al4V FGM specimens via PBF-LB, achieving gradient microstructure and mechanical properties. It concluded that linear heat input alone is insufficient to determine the resulting microstructure in Ti6Al4V, and both laser power and scan speed need to be separately considered.
研究不足
The study found that zone 5, fabricated with low laser power (25 W), showed low density due to incomplete melting, indicating a limitation in the process parameters for achieving fully dense FGM. Future studies are recommended to avoid laser power lower than 100 W.
1:Experimental Design and Method Selection:
The study used laser powder bed fusion (PBF-LB) to fabricate functionally graded Ti6Al4V specimens with varying laser power and scan speed in five zones, keeping linear heat input constant.
2:Sample Selection and Data Sources:
Ti6Al4V powder was used, with virgin powder partially blended with recycled powder sieved at 63 μm.
3:List of Experimental Equipment and Materials:
EOS M290 industrial 3D printer, Yb-fibre continuous laser, Ti6Al4V powder.
4:Experimental Procedures and Operational Workflow:
Specimens were fabricated with varying laser power and scan speed in five zones, with constant parameters including laser focus diameter, hatch space, and layer thickness.
5:Data Analysis Methods:
Density was measured using Archimedes’ principle, microstructure was characterized using optical microscopy and SEM, and mechanical properties were assessed via nanoindentation.
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