研究目的
The aim of this study was to predict density variations in a moving powder bed using terahertz reflection technology.
研究成果
The study demonstrates that terahertz reflection technology can accurately predict and spatially resolve relative density variations in moving powder beds, with high sensitivity and applicability to various powders. This method has potential for in-line process monitoring in industries like pharmaceuticals, enabling better control of product quality.
研究不足
The method is limited to powders transparent to terahertz radiation; assumptions in refractive index calculation may introduce minor systematic errors; spatial resolution is affected by container rotation speed and acquisition rate; for low compressibility powders like Lactohale 100, the density range is small, limiting extrapolation.
1:Experimental Design and Method Selection:
The study used terahertz reflection technology to measure bulk density variations in a rotating powder bed. The method involved calculating the surface refractive index from terahertz reflection measurements, which correlates linearly with relative density.
2:Sample Selection and Data Sources:
Six powders were used: three grades of lactose (Lactohale 100, 200, 220) and three grades of silicified microcrystalline cellulose (SMCC 50, SMCC 50 LD, SMCC 90), selected for their varying compressibility. Data on bulk density, tapped density, true density, and particle size were obtained from measurements and technical data sheets.
3:List of Experimental Equipment and Materials:
Equipment included a terahertz time-domain spectrometer (TeraPulse 4000, TeraView Ltd.), a fiber-based flexible reflection probe, a rotary container made of HDPE, a compression unit with force sensors, an Arduino Uno for force measurement, a digital caliper for height measurement, a helium pycnometer (AccuPac II 1340, Micromeritics), and powders from DFE Pharma and JRS Pharma.
4:Experimental Procedures and Operational Workflow:
Powders were manually filled into the container, smoothed with a scraper, and compacted using the compression unit to various pressures (up to 100 kPa). Terahertz reflection measurements were acquired continuously at 15 Hz during rotation (4 rpm), with 2000 waveforms per compression step. Reference measurements used copper foil on the container. Force and height were measured at each step.
5:Data Analysis Methods:
Refractive index was calculated using Fresnel equations, and relative density was derived from linear models. Statistical analysis included coefficient of determination (R2) and root mean squared error (RMSE). Data processing involved averaging waveforms and applying moving average filters.
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