研究目的
To improve the mechanical and thermal properties of Y2O3 ceramics for applications in mid-infrared windows and domes under extreme conditions by synthesizing fine-grained undoped Y2O3 transparent ceramics using nitrate pyrogenation synthesized nanopowders and a hybrid sintering method.
研究成果
The nitrate pyrogenation method at 600°C effectively produces Y2O3 nanopowders with high reactivity. The hybrid sintering method with presintering at 1350°C and HIP treatment yields fine-grained (0.5 μm average grain size) transparent ceramics with high IR transmittance (83% in 3-5 μm range), improved mechanical properties (flexure strength 180 MPa, Vickers hardness 8.4 GPa), and excellent high-temperature thermal conductivity compared to doped ceramics. This makes the material suitable for extreme condition applications like mid-IR windows and domes. Future work could focus on further optimizing sintering parameters and scaling up the process.
研究不足
The study does not address the scalability of the synthesis method for large-scale production. The use of high-temperature processes may limit energy efficiency. Potential optimization areas include reducing calcination temperatures further and exploring alternative sintering methods to minimize grain growth.
1:Experimental Design and Method Selection:
The study uses the nitrate pyrogenation method for synthesizing Y2O3 nanopowders and a hybrid sintering method combining low-temperature presintering and hot isostatic pressing (HIP) for fabricating transparent ceramics. This approach is chosen to achieve fine-grained ceramics without sintering additives to maintain high thermal conductivity.
2:Sample Selection and Data Sources:
Y(NO3)3·6H2O (99.99% purity) is used as the raw material. Deionized water is used to form solutions. Samples are characterized using various techniques to analyze properties.
3:99% purity) is used as the raw material. Deionized water is used to form solutions. Samples are characterized using various techniques to analyze properties. List of Experimental Equipment and Materials:
3. List of Experimental Equipment and Materials: Equipment includes a muffle furnace, ball mill, zirconia jars and balls, cold isostatic press, hot isostatic press, annealing furnace, polishing equipment, TG-DTA, XRD, TEM, SEM, BET apparatus, UV/VIS/NIR spectrophotometer, FTIR spectrometer, universal material testing machine, Vickers hardness tester, and laser flash apparatus. Materials include Y(NO3)3·6H2O, deionized water, anhydrous ethanol, zirconia balls, and argon gas.
4:Experimental Procedures and Operational Workflow:
Y2O3 nanopowders are synthesized by dissolving Y(NO3)3·6H2O in water, heating to form a gel, and thermally decomposing at 600°C. Powders are ball-milled for 48 hours, dried, sieved, pressed into disks, cold isostatic pressed, presintered at temperatures from 1300°C to 1450°C, HIP-treated at 1350°C under argon, annealed, and polished. Characterization involves TG-DTA, XRD, TEM, SEM, BET, transmittance measurements, mechanical testing, and thermal conductivity measurements.
5:Data Analysis Methods:
Data are analyzed using software like Nano Measurer for grain size distribution. Statistical methods include averaging values from multiple samples for mechanical tests. Thermal conductivity is measured using the laser pulse method.
独家科研数据包,助您复现前沿成果,加速创新突破
获取完整内容-
XRD
PANalytical X'Pert Pro
PANalytical
Identifying phase composition of powder samples
-
TEM
TECNAI G2 F20
FEI
Observing morphology of powders
-
SEM
Auriga
Zeiss
Observing microstructure of ceramics
-
UV/VIS/NIR spectrophotometer
Lambda 750
Perkin Elmer
Measuring in-line transmittance of ceramics
-
FTIR spectrometer
Nicolet 6700
Thermo Nicolet
Measuring FTIR spectra of powder samples and ceramics
-
TG-DTA
Model 7300
Exstar
Analyzing thermal decomposition characteristics of materials
-
BET apparatus
Quadra orb SI
Quantachrome
Determining specific surface area of nanopowders
-
Universal material testing machine
5566
Instron
Measuring flexure strength using three-point bending method
-
Vickers hardness tester
Wilson-Wolpert Tukon 2100B
Instron
Measuring Vickers hardness
-
Laser flash apparatus
LFA 467
Netzsch
Measuring high-temperature thermal conductivity using laser pulse method
-
Yttrium nitrate
Amquar Co. Ltd.
Raw material for synthesizing Y2O3 nanopowders
-
登录查看剩余9件设备及参数对照表
查看全部