研究目的
To develop a cost-efficient and high-performance material for improving thermal conductivity in polymer composites by manufacturing graphene-encapsulated copper particles (GCPs) using a cold wall chemical vapor deposition (CVD) reactor.
研究成果
The developed cold wall CVD method successfully produces GCPs with excellent thermal stability and oxidation resistance, making them suitable for use in thermally conductive adhesives. Replacing silver with GCPs in TCAs results in a 74.6% improvement in thermal conductivity, demonstrating their potential as cost-effective functional fillers.
研究不足
The study does not mention specific limitations, but potential areas for optimization could include scaling up the synthesis process, further reducing costs, or improving the uniformity of graphene encapsulation.
1:Experimental Design and Method Selection:
The study uses an improved chemical vapor deposition (CVD) system with a cold wall reactor to synthesize graphene-encapsulated copper particles (GCPs). The method involves using gaseous carbon sources (methane) and solid carbon sources (sodium citrate) to deposit graphene on spherical Cu particles at a lower temperature (775°C) to prevent agglomeration.
2:Sample Selection and Data Sources:
Sodium citrate-coated Cu particles with diameters ranging from 200 nm to 550 nm and purity of
3:9% were purchased from Aladdin Shanghai Biological Technology Co., Ltd. List of Experimental Equipment and Materials:
Cold wall CVD reactor, Cu particles, methane gas, hydrogen gas, argon gas, sodium citrate, field emission scanning electron microscopy (SEM, ZEISS Merlin Compact), Raman Spectrometer (INVIA), X-ray Diffraction (XRD, 3 KW D/MAX2200 V PC), transmission electron microscopy (TEM, FEI Tecnai G2 F20 S-TWIN), thermogravimetric differential analyzer (Mettler Toledo), Xenon NanoFlash (NETZSCH LFA 447).
4:7). Experimental Procedures and Operational Workflow:
4. Experimental Procedures and Operational Workflow: Cu particles were placed in a Cu boat in the cold wall CVD reactor, heated to 775°C in hydrogen/argon atmosphere, annealed for 5 minutes, then methane was introduced for graphene growth. After growth, the chamber was cooled, and particles were characterized using SEM, Raman, XRD, TEM, TG-DSC, and thermal conductivity measurements.
5:Data Analysis Methods:
Raman spectra were analyzed for graphene layer identification, TG-DSC for thermal stability, XRD for oxidation resistance, and thermal conductivity was measured using Xenon NanoFlash.
独家科研数据包,助您复现前沿成果,加速创新突破
获取完整内容-
SEM
Merlin Compact
ZEISS
Characterization of particle morphology
-
TEM
Tecnai G2 F20 S-TWIN
FEI
High-resolution imaging of graphene encapsulation
-
Raman Spectrometer
INVIA
Analysis of graphene layers
-
XRD
3 KW D/MAX2200 V PC
Phase analysis and oxidation resistance verification
-
Thermogravimetric Differential Analyzer
Mettler Toledo
Thermal stability analysis
-
Xenon NanoFlash
LFA 447
NETZSCH
Measurement of thermal conductivity
-
Cold Wall CVD Reactor
Synthesis of graphene-encapsulated copper particles
-
Cu Particles
Aladdin Shanghai Biological Technology Co., Ltd
Catalyst for graphene deposition
-
登录查看剩余6件设备及参数对照表
查看全部