研究目的
To analyze the correlation between the bow formation and the residual stress difference following each wafering steps in single crystalline sapphire wafers.
研究成果
The bow in sapphire wafers is primarily caused by surface waviness during slicing, with residual stress differences becoming significant during polishing. Single-side polishing increases bow due to asymmetric stress, while dual-side polishing reduces bow but leaves residual surface strain. The findings are crucial for improving wafer quality in device applications.
研究不足
The study focuses on (0001)-oriented sapphire wafers and may not generalize to other orientations; the methods require precise measurement and assume isotropic elasticity; surface strain remains even after polishing, indicating incomplete stress relief.
1:Experimental Design and Method Selection:
The study uses high-resolution X-ray diffraction (HR-XRD) and Raman spectroscopy to measure residual stress and lattice constants, employing a multi-layer model to analyze stress differences.
2:Sample Selection and Data Sources:
Single crystalline sapphire wafers with a diameter of 4 inch and thickness of 500 μm, processed through slicing, lapping, annealing, and polishing steps.
3:List of Experimental Equipment and Materials:
Equipment includes a laser interference method for bow measurement, HR-XRD with a 4-bounce Ge (022) monochromator and 3-bounce Ge (022) analyzer, confocal Raman spectroscopy with a 532 nm laser, and polishing machines. Materials include sapphire wafers and diamond wires.
4:Experimental Procedures and Operational Workflow:
Wafers are sliced, lapped, annealed, and polished; bow is measured after each step; lattice constants and Raman shifts are measured at multiple points on both sides of the wafer.
5:Data Analysis Methods:
Data is analyzed using theoretical models for stress calculation from lattice constant differences and Raman shifts, with statistical averaging and error bar representation.
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