研究目的
To report enhanced sensing properties of Pd-coated SnO2 nanorod arrays for detecting H2 gas in N2 and dissolved in transformer oil.
研究成果
Pd-coated SnO2 NR arrays exhibit enhanced H2 sensing properties with high response, fast response time, and low detection limit in both N2 and transformer oil. The sensing mechanism involves changes in Schottky barrier height at the Pd/SnO2 interface. The arrays show good thermal stability and superior performance compared to other sensors, making them promising for monitoring transformer degradation.
研究不足
The response of Pd-coated SnO2 NR arrays decreases at elevated temperatures in oil due to reduced solubility of H in PdHx, indicating a limitation in high-temperature stability. Optimization of material properties or coating techniques may be needed for improved performance across a wider temperature range.
1:Experimental Design and Method Selection:
The study used glancing angle deposition (GLAD) to fabricate randomly ordered vertical SnO2 nanorod arrays, followed by Pd nanoparticle coating via DC magnetron sputtering. The design aimed to optimize H2 sensing performance by controlling nanorod length and density.
2:Sample Selection and Data Sources:
SiO2/Si substrates were used, cleaned with acetone, methanol, and deionized water. SnO2 grains (4N purity) were sourced from Kojundo Chemical Laboratory Co., Ltd. Mineral oil (KS 1#2) was from DONGNAM Petroleum Ind. Co. Ltd. H2 gas concentrations varied from 0.2 to 10,000 ppm in N2 and dissolved in oil.
3:2 to 10,000 ppm in N2 and dissolved in oil. List of Experimental Equipment and Materials:
3. List of Experimental Equipment and Materials: Equipment included an electron-beam evaporator, DC magnetron sputtering system (SNTEK Co., Ltd), FE-SEM (JSM-7100F, JEOL Ltd.), Keithley 236 SMU, mass flow controller, gas chromatography (Agilent 7890A, Agilent Technologies), and a home-made gas chamber. Materials included SnO2 grains, Pd for sputtering, silver paste (P-100, Cans Inc.), and mineral oil.
4:Experimental Procedures and Operational Workflow:
Substrates were tilted at angles (70°, 80°, 85°) and rotated at 15 rpm during GLAD deposition. SnO2 NRs were deposited at a rate of 1 ?/s under 5.0×10^-6 Torr pressure, followed by heat treatment at 550°C for 2h. Pd films (5 nm) were sputtered at 4.7 ?/s under 2.3×10^-3 Torr. Sensors were mounted on PCBs with silver paste electrodes. H2 sensing measurements were conducted in N2 at room temperature and in oil at 20-80°C, with resistance measured using a Keithley 236 SMU at 0.1V constant voltage.
5:0×10^-6 Torr pressure, followed by heat treatment at 550°C for 2h. Pd films (5 nm) were sputtered at 7 ?/s under 3×10^-3 Torr. Sensors were mounted on PCBs with silver paste electrodes. H2 sensing measurements were conducted in N2 at room temperature and in oil at 20-80°C, with resistance measured using a Keithley 236 SMU at 1V constant voltage. Data Analysis Methods:
5. Data Analysis Methods: Response was defined as R = (R0 - Rg)/Rg, where R0 and Rg are resistances before and after H2 exposure. Response time was time to 90% resistance change. Data were analyzed for linear dependence using Sievert's Law, and TCR was calculated from resistance changes with temperature.
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FE-SEM
JSM-7100F
JEOL Ltd.
Used for characterizing the morphology of Pd-coated SnO2 NR arrays.
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Energy dispersive X-ray spectrometer
JEOL-7100F
JEOL Ltd.
Used for examining Pd films on SnO2 NR arrays.
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Gas chromatography
Agilent 7890A
Agilent Technologies
Used for analyzing dissolved H2 concentration in oil.
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Electron-beam evaporator
Used for depositing SnO2 nanorod arrays via glancing angle deposition.
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DC magnetron sputtering system
SNTEK Co., Ltd
Used for sputtering Pd nanoparticles onto SnO2 nanorod arrays.
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Keithley 236 SMU
236
Keithley Instruments Inc.
Used for I-V measurements and real-time resistance measurements in sensing tests.
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Mass flow controller
Used to control gas flow rate during sensing measurements.
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Silver paste
P-100
Cans Inc.
Used for constructing electrodes on the sensor device.
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Mineral oil
KS 1#2
DONGNAM Petroleum Ind. Co. Ltd.
Used as the transformer oil for dissolving H2 gas in sensing measurements.
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SnO2 grains
4N purity
Kojundo Chemical Laboratory Co., Ltd
Source material for depositing SnO2 nanorod arrays.
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