研究目的
Investigating the effect of dielectric charging on the performance of SOI based Capacitive Micromachined Ultrasonic Transducers (CMUT), specifically focusing on the deviation in capacitance change from analytical values and its impact on transduction efficiency.
研究成果
The research concludes that dielectric charging in SOI-based CMUTs leads to significant deviations in capacitance change from theoretical values, primarily due to trap charges, leakage currents, and polarization effects. This reduces transduction efficiency and indicates that SOI oxide layers are unsuitable for electrostatic MEMS devices. Future work should focus on developing better models and exploring alternative dielectrics with lower ionic contamination.
研究不足
The study is limited by the lack of sufficient mathematical models to fully quantify dielectric charging phenomena. The SOI oxide layer's properties, such as ionic contamination and trap charges, are not fully characterized, and the experimental setup may have uncertainties in geometric measurements and environmental factors (e.g., humidity). The high leakage currents and heating observed could affect reliability, and alternative dielectrics were not tested in this work.
1:Experimental Design and Method Selection:
The study involved fabricating CMUTs using SOI wafers and conducting static and dynamic capacitance measurements under DC and AC excitation to analyze dielectric charging effects. Theoretical models and 3D FEA were used for comparison.
2:Sample Selection and Data Sources:
A batch of CMUTs was fabricated as a 6x6 planar array with specific geometric parameters (e.g., diaphragm sidelength of 225 μm, thickness of 2 μm, airgap of 1 μm). Data were collected from experimental measurements using an LCR meter and SEM inspections.
3:List of Experimental Equipment and Materials:
Equipment included an Agilent E4980A LCR meter for capacitance measurements, SEM for geometric characterization, electron-beam evaporator for metal deposition, DRIE system for silicon etching, and critical point dryer. Materials included SOI wafers, chromium, gold, Shipley 1805 photoresist, HMDS primer, and various etching solutions (e.g., Transene TFA, Transene 1020, Improved BOE).
4:Experimental Procedures and Operational Workflow:
Fabrication involved RCA cleaning, metal deposition, photolithography, etching of layers, DRIE for silicon, sacrificial oxide etching, and critical point drying. Measurements included static capacitance at zero bias and with varying DC bias, pitch-catch mode testing with bias and AC excitation, and SEM for thickness and warping assessment.
5:Data Analysis Methods:
Data were analyzed by comparing experimental capacitance values with analytical calculations, using curve fitting and statistical deviation analysis. Leakage currents and heating effects were qualitatively assessed.
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LCR Meter
E4980A
Agilent
Used to measure static and dynamic capacitance of the CMUT array under DC bias and AC excitation.
E4980A/E4980AL Precision LCR Meter
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SEM
Used for geometric characterization of the CMUT diaphragms, including thickness measurements and inspection of warping.
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Electron-Beam Evaporator
Used for depositing chromium and gold layers during CMUT fabrication.
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DRIE System
Used for deep reactive ion etching of the silicon device layer in the CMUT fabrication process.
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Critical Point Dryer
Used for drying the CMUT dies after sacrificial oxide etching to prevent stiction.
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Photoresist
Shipley 1805
Shipley
Used in photolithography for patterning during CMUT fabrication.
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Etching Solution
Transene TFA
Transene
Used for etching the gold layer during fabrication.
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Etching Solution
Transene 1020
Transene
Used for etching the chromium layer during fabrication.
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Etching Solution
Improved BOE
Transene
Used for sacrificially etching the oxide layer in the CMUT.
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