研究目的
To develop environmentally friendly (Ba, Ca)(Zr, Ti)O3 piezoceramics with low sintering temperatures and enhanced energy harvesting properties using a CuO additive.
研究成果
CuO doping significantly improves the densification, microstructure, and electromechanical properties of BCZT ceramics, enabling lower sintering temperatures and higher energy harvesting performance, with a 360% increase in power density, making it a promising lead-free alternative for practical applications.
研究不足
The study is limited to specific CuO doping levels and sintering conditions; further investigation is needed for other dopants or processing parameters. The presence of glassy phases at higher CuO contents may affect domain wall motion, and the mechanisms require more clarification.
1:Experimental Design and Method Selection:
A solid-state reaction technique was used to fabricate CuO-doped BCZT ceramics. The effects of CuO on density, phase structure, microstructure, domain structure, electromechanical properties, and power generation were systematically studied.
2:Sample Selection and Data Sources:
Ceramics were prepared with x mol% CuO (x=0,
3:25, 50, 75, 00) using raw materials including CaCO3, BaCO3, TiO2, ZrO2, and CuO. List of Experimental Equipment and Materials:
Equipment included ball-milling for mixing, calcination furnace, pressing machine, sintering furnace, Archimedes principle for density, XRD (D/max 2400, Rigaku), FE-SEM (Quanta 200, FEI), LCR meter (E4980A, Agilent), d33 meter (ZJ-4A), impedance analyzer (Agilent 4294A), ferroelectric test system (Precision Premier ΙΙ, Radiant), PFM (MFP-3D, Asylum Research), exciter (K2007E01, Modal Shop), charge amplifier (MI2004, Eco Technologies), accelerometer (3211A, Dytran), and digital oscilloscope. Materials included polyvinyl alcohol binder.
4:Experimental Procedures and Operational Workflow:
Powders were weighed, mixed by ball-milling in ethanol for 24 h, dried, calcined at 1200°C for 4 h, mixed with PVA binder, pressed into disks, binder burnout at 550°C, sintered (undoped at 1450°C, doped at 1325°C for 4 h), then characterized for density, XRD, SEM, dielectric properties, piezoelectric properties, domain structure, and energy harvesting performance using cantilever beam setups.
5:Data Analysis Methods:
Data were analyzed using standard calculations for piezoelectric constants, efficiency, and power density, with comparisons to undoped samples and literature values.
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XRD
D/max 2400
Rigaku
Identify phase structure of ceramics
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FE-SEM
Quanta 200
FEI
Observe microstructure of ceramics
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LCR meter
E4980A
Agilent technologies
Characterize dielectric constant and loss
E4980A/E4980AL Precision LCR Meter
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Impedance analyzer
Agilent 4294A
Agilent
Measure electromechanical coupling factor and mechanical quality factor
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Ferroelectric test system
Precision Premier ΙΙ
Radiant Technologies
Measure unipolar strain vs electric field curves
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d33 meter
ZJ-4A
China
Measure piezoelectric constant d33
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PFM
MFP-3D
Asylum Research
Observe domain morphology
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Exciter
K2007E01
Modal Shop Inc.
Apply external vibration for energy harvesting tests
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Charge amplifier
MI2004
Eco Technologies
Record vibration acceleration
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Accelerometer
3211A
Dytran Instrument
Record vibration acceleration
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