研究目的
Investigating the spectral analysis and temperature measurement during flash sintering of 8YSZ under AC electric field to understand the mechanisms and optimize the sintering process.
研究成果
Flash sintering of 8YSZ achieves temperatures comparable to conventional sintering, primarily through Joule heating. Higher current densities lead to excessive temperatures causing abnormal grain growth. Sample geometry significantly affects heat loss and densification, with a minimum thickness required for full densification. The developed numerical model accurately predicts temperature and provides a processing map for optimization, emphasizing the role of power dissipation over electric field effects.
研究不足
The study is limited to 8YSZ ceramics and may not generalize to other materials. The EDD experiments have lower counts and noisier data for flash sintering due to short acquisition times. The model assumes certain constants like emissivity and thermal conductivity, which could vary. Thin samples showed reduced densification and risk of channeling, limiting applicability to films.
1:Experimental Design and Method Selection:
In-situ energy dispersive diffraction (EDD) experiments were conducted using synchrotron radiation to study peak profiles during conventional and flash sintering. A numerical model was developed to correlate temperature with power dissipation and sample geometry, incorporating heat loss due to radiation and conduction.
2:Sample Selection and Data Sources:
8YSZ nanopowder from Tosoh Corporation was used to prepare green body compacts. Samples were pressed into pellets with varying thicknesses for geometric factor studies.
3:List of Experimental Equipment and Materials:
Equipment includes an alumina stage with platinum electrodes, ball mill, agate mortar and pestle, stainless steel die, Zeiss Sigma Field Emission SEM, and the Advanced Photon Source Synchrotron at Argonne National Laboratory for EDD. Materials include 8YSZ powder, PVA solution, zirconia balls, and diamond polishing paste.
4:Experimental Procedures and Operational Workflow:
For conventional sintering, temperature was ramped at 10 °C/min to 1400 °C with spectra collected. For flash sintering, samples were heated to 1100 °C, and AC electric field (1000 Hz, 80 V/cm) was applied with current density limits of 10, 20, and 30 A/cm2. Spectra were collected with short acquisition times. Microstructural analysis involved density measurement, polishing, thermal etching, and SEM imaging.
5:Data Analysis Methods:
Data analysis included Pseudo-Voigt fitting of diffraction peaks, calculation of lattice parameters, grain size measurement using linear intercept method, and numerical solving of the heat equation to estimate temperatures.
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