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Numerical and experimental study on keyhole and melt flow dynamics during laser welding of aluminium alloys under subatmospheric pressures
摘要: Porosity defects was highly related to the keyhole and melt flow dynamic during laser welding process. In this paper, a novel 3D numerical model was developed to describe the keyhole dynamic and melt flow behaviors during laser welding of 5A06 aluminium alloy under subatmospheric pressures. The effect of ambient pressure on laser welding process was taken into consideration by optimizing the boiling point of aluminium alloy and recoil pressure of evaporated metallic vapor jets based on vapor–liquid equilibria calculation and Wilson equation. A moving hybrid heat source model was employed to describe the laser energy distribution under subatmospheric pressures. Numerical results indicated that a wider and deeper keyhole with less humps was produced under subatmospheric pressure comparing with that of atmospheric pressure. The vortices in the rear keyhole wall became unapparent or even disappeared with the decrease of ambient pressures. The melt flow velocity on the keyhole wall was larger under a lower pressure. A smaller difference between boiling point and melting point was produced and this led to the formation of a thinner keyhole wall and improved the stability of molten pool. Larger recoil pressure produced under subatmospheric pressure was responsible for the weakened vortices and enhanced melt flow velocity. Bigger keyhole opening size, larger melt flow velocity, thinner keyhole and the weakened vortices all resulted into the reduction of porosity defects during laser welding of aluminium alloys. Based on the simulation results, the plasma distribution, weld formation and porosity defects had been demonstrated. The compared results showed that the simulation results exhibited good agreements with the experimental ones.
关键词: Porosity defects,Keyhole stability,Numerical simulation,Subatmospheric pressure,Melt flow dynamic,Laser welding
更新于2025-11-28 14:24:20
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Dynamic keyhole behavior and keyhole instability in high power fiber laser welding of stainless steel
摘要: A three-dimensional numerical model, considering the real-time multiple reflections of a laser beam, adiabatic bubble model and shear stress, was developed to study the dynamic keyhole behavior and keyhole instability in fiber laser welding of stainless steel. The inner dynamic keyhole behavior and weld defect formation were directly observed in a high resolution assisted by transparent glass. The numerical and experimental results showed that the keyhole width reached the quasi-steady state earlier than the keyhole depth did during fiber laser welding of stainless steel. Due to the large recoil pressure at rear keyhole wall caused by the irradiation of laser energy reflected by the bulge at the front keyhole wall, the rear keyhole wall was severely deformed at keyhole bottom and keyhole middle. The rear keyhole wall was collapsed due to the high surface tension pressure and hydrostatic pressure. The whole keyhole collapse was attributable to the capillary instability of the keyhole associated with large depth/width ratio and the strong flow of the bulges at the keyhole wall. When the laser power was increased, the keyhole depth/width ratio was increased, so the keyhole was more capillary instable. The average inclined angle of the front keyhole wall was decreased.
关键词: Bubble formation,Dynamic keyhole behavior,Keyhole instability,Fiber laser welding
更新于2025-11-28 14:24:20
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Epitaxy and new stray grain formation mechanism during epitaxial laser melting deposition of Inconel 718 on directionally solidified nickel-based superalloys
摘要: The epitaxy behavior and stray grains (SGs) formation in the deposit during epitaxial laser melting deposition (E-LMD) of directionally solidified (DS) superalloys were investigated. Columnar dendritic structures were obtained by epitaxial solidification on the DS substrate. The deposit also remained the orientation of the substrate. The SGs at the fusion interface, which were hardly eliminated, were attributed to different SGs formation mechanisms. The SGs were divided into GB-SGs and MC-SGs by the distribution characteristics. The GB-SGs at the low-angle and high-angle grain boundaries with a new mechanism of dynamic recrystallization induced by accumulation of thermal strain and stress under repeated spatially variable heating and cooling. The MC-SGs around the carbides were related to the misoriented cellular crystal formation caused by the varied shape of the solid-liquid interface. The columnar to equiaxed transition (CET) was another mechanism of MC-SGs formation.
关键词: Stray grain,Nickel superalloys,Laser metal deposition,Recrystallization,Dynamic,Epitaxy,Microstructure
更新于2025-11-28 14:24:20
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Laser‐Assisted Strain Engineering of Thin Elastomer Films to Form Variable Wavy Substrates for Cell Culture
摘要: Endothelial and epithelial cells usually grow on a curved environment, at the surface of organs, which many techniques have tried to reproduce. Here a simple method is proposed to control curvature of the substrate. Prestrained thin elastomer films are treated by infrared laser irradiation in order to rigidify the surface of the film. Wrinkled morphologies are produced upon stress relaxation for irradiation doses above a critical value. Wrinkle wavelength and depth are controlled by the prestrain, the laser power, and the speed at which the laser scans the film surface. Stretching of elastomer substrates with a “sand clock”-width profile enables the generation of a stress gradient, which results in patterns of wrinkles with a depth gradient. Thus, different combinations of topography changes on the same substrate can be generated. The wavelength and the depth of the wrinkles, which have the characteristic values within a range of several tens of μm, can be dynamically regulated by the substrate reversible stretching. It is shown that these anisotropic features are efficient substrates to control polarization of cell shapes and orientation of their migration. With this approach a flexible tool is provided for a wide range of applications in cell biophysics studies.
关键词: cell curvotaxis,laser treatment,curvature,dynamic substrates,strain engineering
更新于2025-11-21 11:08:12
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Full capacitance model, considering the specifics of amorphous oxide semiconductor thin film transistors structures
摘要: A full capacitance model for Amorphous Oxide Semiconductor Thin Film Transistors (AOSTFTs), considering the effect of the drain contact overlap in bottom gate passivated structures is presented. It is shown that this drain overlap, on top of the passivation layer, serves as a second gate with an applied voltage equal to VDS. When VDS>VT the semiconductor-passivation (S-P) interface will be in accumulation and the behavior of the different capacitance is affected. An expression to represent this effect is included in the present model. The overlap capacitance between gate and drain/source, as well as the effect of reducing the channel capacitance as the drain is increased, are also considered by the model. The calculated capacitance is a function of the threshold voltage, (VT), the mobility and saturation parameters (γα,αs), and the sharpness of the knee region m, which are extracted using the Unified Model and Extraction Method (UMEM) for AOSTFTs. Results are compared with simulated and experimental data.
关键词: AOSTFT modeling,Capacitance model,Dynamic modeling
更新于2025-11-14 17:28:48
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TiO <sub/>2</sub> metasurfaces: From visible planar photonics to photochemistry
摘要: TiO2 metasurfaces have been intensively studied in the past few years. To date, the TiO2 metadevices only used their high reflective index (n). The controllable light extinction coefficient (k) of TiO2 has not been exploited yet. Here, we converted TiO2 metasurfaces to black TiO2 metasurfaces and explored their new opportunities in photochemistry. A complementary metal oxide semiconductor (CMOS)–compatible technique has been developed to reversibly and precisely control the absorption of TiO2 metasurfaces without spoiling their internal nanostructures. Consequently, two types of black TiO2 metasurfaces were realized for photochemical experiments. The metasurface with an ultrawide absorption band can substantially enhance the white light absorption and accelerate the solar-based photochemistry process by a factor of 18.7. The other metasurface with an absorption band of <20 nm only responded to the resonant wavelengths, making the photochemistry process capable of being monitored in real time. In addition, the reversible switch between normal and black states makes TiO2 metasurfaces suitable for dynamic metadevices as well.
关键词: photochemistry,CMOS-compatible technique,black TiO2,dynamic metadevices,TiO2 metasurfaces
更新于2025-10-24 16:33:39
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[IEEE 2018 IEEE PELS Workshop on Emerging Technologies: Wireless Power Transfer (WoW) - Montréal, QC, Canada (2018.6.3-2018.6.7)] 2018 IEEE PELS Workshop on Emerging Technologies: Wireless Power Transfer (Wow) - Modeling and Analysis Methods for the DWPT System Applicated in EVs Charging
摘要: The difficulty of modeling a dynamic wireless power transfer (DWPT) system for Electric Vehicles(EVs) charging is that its mutual inductance changes with the coil offset, so we have to build a dynamic model of the system. In this paper,we propose a modeling method by using equivalent circuit method and state space averaging.Moreover,based on the set of system parameters,comparing the results of the simulation experiment with the result of the model calculation.At last, the performance indexes of the system under the different buck duty cycle are observed. The simulation results of these indexes are also basically consistent with the model calculation results, which further verify the accuracy of the model.At the same time,we found that the selection of duty cycle has a great influence on the performance indexes.
关键词: Dynamic Wireless Power Transfer (DWPT),Equivalent Circuit Method,Electric Vehicles(EVs),State Space Averaging,Dynamic Model
更新于2025-09-23 15:23:52
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Fluorescent Self-Healing Carbon Dot/Polymer Gels
摘要: Multicolor, fluorescent self-healing gels were constructed through reacting carbon dots produced from different aldehyde precursors with branched polyethylenimine. The self-healing gels were formed through Schiff base reaction between the aldehyde units displayed upon the carbon dots' surface and primary amine residues within the polyethylenimine network, generating imine bonds. The dynamic covalent imine bonds between the carbon dots and polymeric matrix endowed the gels with both excellent self-healing properties, as well as high mechanical strength. Moreover, the viscoelastic properties of the gels could be intimately modulated by controlling the ratio between the carbon dots and polymer. The distinct fluorescence emissions of the gels, originating from the specific carbon dot constituents, were employed for fabrication of light emitters at different colors, particularly generating white light.
关键词: imines,carbon dots,aldehydes.,dynamic covalent bonds,self-healing gels,fluorescent gels
更新于2025-09-23 15:23:52
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Consideration of the Impact of the Environmental Conditions when Designing Heat-Receiving Systems of the Solar Cylindrical Parabolic Modules
摘要: The aerohydrodynamic and heat exchange characteristics in the cylindrical heat receiver of a solar cylindrical parabolic concentrating module are investigated. The mathematical model is based on the Navier-Stokes equation system for a laminar flow in a channel. The model is implemented using the control volume method. The created computer algorithm allows carrying out parametric studies and revealing the most rational geometric, dynamic, and power parameters of the process. The proposed model describes the general physical outlines of the heat exchange in a cylindrical heat receiver which allows estimating the influence of the environment—wind velocity, ambient temperature, etc.—on it.
关键词: cylindrical heat receiver,rational geometric, dynamic, and power parameters,solar cylindrical parabolic module,wind velocity,Navier-Stokes equation system,ambient temperature,control volume method
更新于2025-09-23 15:23:52
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Fracture behavior of carbon fiber reinforced polymer composites: An optical study of loading rate effects
摘要: Crack initiation and growth in single-edge notched unidirectional T800s/3900-2 CFRP laminates are studied under stress wave and quasi-static loading conditions. An optical technique called reflection-mode Digital Gradient Sensing is also extended to study fracture mechanics of CFRP by using it in conjunction with ultrahigh-speed photography to perform full-field measurement of crack-tip deformations in the pre- and post-crack initiation regimes. DGS is capable of measuring two orthogonal surface slopes in the crack-tip vicinity as angular deflection of light rays. A method for extracting crack-tip parameters - the instantaneous crack speed and stress intensity factor (SIFs) histories - associated with the stationary and propagating cracks using measured surface slopes is presented. The effect of fiber orientation in the range 0°-60° relative to the initial notch and two loading rates are investigated. Nominally mode-I fracture occurs when the fiber orientation is 0° whereas mixed-mode fractures ensue in others. Besides crack initiation occurrence at higher loads as fiber orientation increases, the SIF histories imply strong fiber bridging at low fiber orientations under quasi-static conditions. Furthermore, this CFRP shows significant loading rate dependence during crack growth. Unlike stress wave loading conditions, an increasing crack growth resistance immediately after crack initiation is seen under quasi-static conditions.
关键词: Carbon fiber reinforced plastics,Loading rate effects,Crack growth behavior,Dynamic fracture,Digital Gradient Sensing
更新于2025-09-23 15:23:52