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Possibilities of Dry and Lubricated Friction Modification Enabled by Different Ultrashort Laser-Based Surface Structuring Methods
摘要： In this contribution we report on the possibilities of dry and lubricated friction modification introduced by different laser surface texturing methods. We compare the potential of Laser-Induced Periodic Surface Structures and Laser Beam Interference Ablation on 100Cr6 steel in a linear reciprocating ball-on-disc configuration using 100Cr6 steel and tungsten carbide balls with load forces between 50 mN and 1000 mN. For dry friction, we find a possibility to reduce the coefficient of friction and we observe a pronounced direction dependency for surfaces fabricated by Laser Beam Interference Ablation. Furthermore, Laser-Induced Periodic Surface Structures result in a load-dependent friction reduction for lubricated linear reciprocating movements. This work helps to identify the modification behaviour of laser generated micro structures with feature sizes of approximately 1 μm and reveals new possibilities for surface engineering
关键词： lubricated friction,smart surfaces,laser surface texturing,laser beam interference ablation,laser-induced periodic surface structures,dry friction
更新于2025-11-21 11:18:25
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Tailored focal beam shaping and its application in laser material processing
摘要： Besides the optimization of the laser and processing parameters, the adaptation of the focal intensity distribution offers great potential for a well-defined control of laser processing and for improving the processing results. In this paper, different tailored intensity distributions were discussed with respect to their suitability for femtosecond laser material processing on the micro- and nanoscale such as cutting, marking, and the generation of laser-induced periodic surface structures. It was shown by means of laser processing of stainless steel that the numerical simulations for the beam shaping unit are in good agreement with the experimental results. Also, the suitability of the beam shaping device to work with a scanner and an F-theta lens as commonly used for material processing was demonstrated. In this context, the improvement of the machining results was shown experimentally, and a significant reduction of the machining time was achieved.
关键词： laser-induced periodic surface structures,donut,femtosecond laser processing,top-hat,beam shaping
更新于2025-11-21 11:01:37
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Nanostructured Transparent Conductive Electrodes for Applications in Harsh Environments Fabricated via Nanosecond Laser‐Induced Periodic Surface Structures (LIPSS) in Indium–Tin Oxide Films on Glass
摘要： A self-organization phenomenon named laser-induced periodic surface structures (LIPSS) is utilized for pattern formation in indium–tin oxide (ITO) transparent conductive films coated on borosilicate glass. Stripe patterns with periodicities down to 175 nm are created by scanning the focused beam (30 μm spot diameter 1 e?2) of a nanosecond pulsed laser operating at 532 nm wavelength over ITO films. Highly ordered ITO-LIPSS are generated at a pulse duration of 6 ns, pulse frequencies between 100 and 200 kHz, pulse energies around 20 μJ, and laser spot scan speeds in the range of 50–80 mm s?1. Resulting nanopatterns are electrically conductive and feature improved optical transparency as well as stability against strong acids such as hydrochloric acid, sulfuric acid, and even aqua regia. The formation of mixed phases between ITO and silicon is considered to be the origin for the chemical robustness of laser patterned transparent conductive electrodes.
关键词： laser-induced periodic surface structures (LIPSS),laser patterning,self-organization,indium–tin oxide (ITO),transparent conductive films (TCF)
更新于2025-10-22 19:40:53
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Surface functionalization by laser-induced periodic surface structures
摘要： In recent years, the improved understanding of the formation of laser-induced periodic surface structures (LIPSS) has led to an emerging variety of applications that modify the optical, mechanical, and chemical properties of many materials. Such structures strongly depend on the laser beam polarization and are formed usually after irradiation with ultrashort linearly polarized laser pulses. The most accepted explanation for the origin of the structures is based on the interference of the incident laser radiation with electromagnetic surface waves that propagate or scatter at the surface of the irradiated materials. This leads to an intensity modulation that is finally responsible for the selective ablation in the form of parallel structures with periods ranging from hundreds of nanometers up to some micrometers. The versatility when forming such structures is based on the high reproducibility with different wavelengths, pulse durations and repetition rate laser sources, customized micro- and nanometric spatial resolutions, and compatibility with industrially relevant processing speeds when combined with fast scanning devices. In this contribution, we review the latest applications in the rapidly emerging field of surface functionalization through LIPSS, including biomimetic functionalities on fluid transport, control of the wetting properties, specific optical responses in technical materials, improvement of tribological performance on metallic surfaces, and bacterial and cell growth for medical devices, among many others.
关键词： applications,laser processing,surface functionalization,laser-induced periodic surface structures (LIPSS)
更新于2025-09-23 15:21:01
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Anti-Biofouling Properties of Femtosecond Laser-Induced Submicron Topographies on Elastomeric Surfaces
摘要： Anti-bacterial coatings are often employed to elastomer surfaces to inhibit bacterial attachment. However, such approaches could lead to increased antibiotic resistance. Surface micro/nano texturing is gaining significant attention recently, as it is a passive approach to reduce bacterial adhesion to surfaces. To this end, this work aims to assess the anti-biofouling functionality of femtosecond laser-induced sub-micron topographies on biomedical elastomer surfaces. Femtosecond laser processing was employed to produce two types of topographies on stainless steel substrates. The first one was highly regular and single scale sub-micron laser-induced periodic surface structures (LIPSS) while the second one was multi-scale structures (MS) containing both sub-micron and micron-scale features. Subsequently, these topographies were replicated on Polydimethylsiloxane (PDMS) and Polyurethane (PU) elastomers to evaluate their bacterial retention characteristics. The sub-micron textured PDMS and PU surfaces exhibited long term hydrophobic durability up to 100 hours under the immersed conditions. Both LIPSS and MS topographies on PDMS and PU elastomeric surfaces were shown to substantially reduce (> 89%) the adhesion of gram-negative Escherichia coli bacteria. At the same time, the anti-biofouling performance of LIPSS and MS topographies was found to be comparable with that of lubricant-impregnated surfaces. The influence of physical defects on textured surfaces on the adhesion behaviour of bacteria was also elucidated. The results presented here are significant because the polymeric biomedical components that can be produced by replication cost-effectively, while their biocompatibility can be improved through femtosecond surface modification of the respective replication masters.
关键词： anti-biofouling,polyurethane,biomedical elastomers,PDMS,femtosecond,lubricant-impregnated surfaces,laser induced periodic surface structures
更新于2025-09-23 15:21:01
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Chemical effects during the formation of various types of femtosecond laser-generated surface structures on titanium alloy
摘要： In this contribution, chemical, structural, and mechanical alterations in various types of femtosecond laser-generated surface structures, i.e., laser-induced periodic surface structures (LIPSS, ripples), Grooves, and Spikes on titanium alloy, are characterized by various surface analytical techniques, including X-ray diffraction and glow-discharge optical emission spectroscopy. The formation of oxide layers of the different laser-based structures inherently influences the friction and wear performance as demonstrated in oil-lubricated reciprocating sliding tribological tests (RSTTs) along with subsequent elemental mapping by energy-dispersive X-ray analysis. It is revealed that the fs-laser scan processing (790 nm, 30 fs, 1 kHz) of near-wavelength-sized LIPSS leads to the formation of a graded oxide layer extending a few hundreds of nanometers into depth, consisting mainly of amorphous oxides. Other superficial fs-laser-generated structures such as periodic Grooves and irregular Spikes produced at higher fluences and effective number of pulses per unit area present even thicker graded oxide layers that are also suitable for friction reduction and wear resistance. Ultimately, these femtosecond laser-induced nanostructured surface layers efficiently prevent a direct metal-to-metal contact in the RSTT and may act as an anchor layer for specific wear-reducing additives contained in the used engine oil.
关键词： Tribology,Femtosecond laser processing,GD-OES,Surface chemistry,XRD,LIPSS,Laser-induced periodic surface structures,Laser-induced oxide layer
更新于2025-09-23 15:19:57
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Evolution of microstructures on stainless steel induced by ultra-short pulsed laser ablation
摘要： Ultra-short pulsed laser ablation of stainless steel is accompanied by the evolution of different microstructures. Depending on the fluence, accumulated energy and number of laser passes cones from impurities, laser induced periodic surface structures, cone-like protrusion (CLP), and thermal bumps evolve at the surface. These often unwanted morphologies can be induced or inhibited by carefully choosing the strategy and laser parameters. The investigated range reveals a small processing window for defined 515 nm sub 1 ps ablation leading to low surface roughness using circular polarization. Hitherto, the origin and dependencies of CLP are still not well understood and for the first time a precursor ripple structure reported. These precursor ripples reveal supra-wavelength periodicity with about 2 μm spacing and evolve earliest after the second layer of ablation. Potentially, low spatial frequency laser-induced periodic surface structure generated with the first laser pass with pulse and hatch overlap are the root cause of CLP evolution. Moreover, the CLP growth is grain orientation and strongly polarization state dependent. Preferentially, CLP start to evolve at the {110} planes of the face-centered cubic crystals of the inspected austenitic stainless steel and linear polarized laser radiation revealing a 1:1 aspect ratio of 10 μm. A nanoindentation study at the interface near region on cross-sections reveals robust mechanical properties of this CLP structure.
关键词： Laser machining,Laser induced periodic surface structures,Ultra-short laser pulses,Orthogonal processing,Nanoindentation,Self-assembled structures,Cone-like protrusions
更新于2025-09-23 15:19:57
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Laser ablation and structuring of CdZnTe with femtosecond laser pulses
摘要： We report an experimental investigation on laser ablation and associated surface structuring of CdZnTe by femtosecond Ti:Sa laser pulses (laser wavelength λ～800 nm, ～35 fs, 10 Hz), in air. By exploiting different static irradiation conditions, the fluence threshold and the incubation effect in CdZnTe are estimated. Interestingly, surface treatment with a low laser fluence (laser pulse energy E～5-10 μJ) and number of shots (5≤ N ≤50) show the formation of well-defined cracks in the central part of the shallow crater, which is likely associated to a different thermal expansion coefficients of Te inclusions and matrix during the sample heating and cooling processes ensuing femtosecond laser irradiation. Irradiation with a larger number of pulses (N～500, 1000) with higher pulse energies (E～30-50 μJ) results in the formation of well-defined laser-induced periodic surface structures (LIPSS) in the outskirts of the main crater, where the local fluence is well below the material ablation threshold. Both low spatial frequency and high spatial frequency LIPSS perpendicular to the laser polarization are found together and separately depending on the irradiation condition. These are ascribed to a process of progressive aggregation of randomly distributed nanoparticles produced during laser ablation of the deep crater in the region of the target irradiated by a fluence below the ablation threshold with many laser pulses.
关键词： Laser ablation,CdZnTe,Femtosecond laser surface processing,Laser induced periodic surface structures
更新于2025-09-23 15:19:57
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All-carbon THz components based on laser-treated diamond
摘要： We report on fs laser structuring and graphitization of diamond and experimental characterization of its THz response. A full characterization of graphitized, conductive layer generated by laser irradiation is carried out by performing scanning-electron microscopy, Raman spectroscopy and electrical measurements. The transmittance of the laser textured diamond samples, both with the graphitic overlayer and after selective oxidizing etching, is analyzed in the (0.25 ÷ 6.0) THz spectral range. A significant selective absorption of the graphitized overlayer towards polarized THz radiation is demonstrated, which is associated to the formation of graphitic laser induced periodic surface structures. This anisotropy allows conceiving compact passive metasurfaces based on conductive/dielectric patterns on the diamond plate surface for the development of robust, lightweight and broadband THz optical components.
关键词： graphitic laser induced periodic surface structures,graphitization,electrical measurements,fs laser structuring,THz response,transmittance,THz optical components,polarized THz radiation,conductive layer,diamond,Raman spectroscopy,metasurfaces
更新于2025-09-23 15:19:57
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Enhancement of photocatalytic activity by femtosecond-laser induced periodic surface structures of Si
摘要： Laser induced periodic surface structures (LIPSS) represent a kind of top down approach to produce highly reproducible nano/microstructures without going for any sophisticated process of lithography. This method is much simpler and cost effective. In this work, LIPSS on Si surfaces were generated using femtosecond laser pulses of 800 nm wavelength. Photocatalytic substrates were prepared by depositing TiO2 thin films on top of the structured and unstructured Si wafer. The coatings were produced by sputtering from a Ti target in two different types of oxygen atmospheres. In first case, the oxygen pressure within the sputtering chamber was chosen to be high (3 × 10–2 mbar) whereas it was one order of magnitude lower in second case (2.1 × 10–3 mbar). In photocatalytic dye decomposition study of Methylene blue dye it was found that in the presence of LIPSS the activity can be enhanced by 2.1 and 3.3 times with high pressure and low pressure grown TiO2 thin films, respectively. The increase in photocatalytic activity is attributed to the enlargement of effective surface area. In comparative study, the dye decomposition rates of TiO2 thin films grown on LIPSS are found to be much higher than the value for standard reference thin film material Pilkington ActivTM.
关键词： photocatalytic dye decomposition,silicon,femtosecond laser pulses,TiO2 thin film,laser induced periodic surface structures,nanoripples
更新于2025-09-23 15:19:57