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Effect of beam wobbling on laser welding of aluminum and magnesium alloy with nickel interlayer
摘要： The influence of conventional laser keyhole welding and beam wobbling was evaluated at two weld travel speeds and power settings. Fracture in linear lap welds would occur during specimen preparation due to the presence of Al-rich brittle fusion zone, unless one utilizes a circular laser wobbling path (at 1000 Hz). Wobbling provided better integrity due to the presence of a Mg-rich ductile fusion zone and a larger bonded width. It can be concluded that laser beam wobbling enhances joint quality by widening the joint area and mitigating formation of brittle secondary phases at the joint fusion zone.
关键词： Aluminum,Magnesium,Interlayer,Laser welding,Beam wobbling,Microstructure
更新于2025-11-28 14:24:20
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Influence of laser parameters on tensile shear strength of copper welds
摘要： The electrification of the power train in the automotive industry leads to the requirement of electrical connectors with high ampacities. These connectors are often realized using ultrasonic bonding technology. Substitution of ultrasonic welding by laser welding allows an increase of ribbon cross section by a factor of 5 and thus a similar increase of the maximum transferred current. The increased cross section leads to higher loads (at least by a factor of 5) applied to the weld seam during the process. To minimize the heat input, the weld seam strength in shear direction shall be maximized. The influence of different laser parameters on the ultimate tensile shear stress in lap joint configuration is investigated, based on representative specimen geometries (10 × 0.3 mm2). The variable parameters are: laser wavelength (IR around 1050 nm + frequency doubled 515 nm), focal diameters (42–300 μm), different temper conditions of the base material, process parameters (laser power 0.6–4 kW and feed rate 50–800 mm/s), and welding strategies (single pass welding, spatial beam modulation). The material used is Cu-ETP (>99.9% Cu). For all the investigated parameters, the observed failure mode is “fracture in the fusion zone.” The ultimate tensile shear stress for all experiments is around 188 N/mm2 even for parameter changes in the order of one magnitude. This is in contrast to the assumed relation between laser parameters and the mechanical properties. This contrast will be discussed.
关键词： load-carrying capacity,ductile welds,wobbling,fiber laser welding,shear strength
更新于2025-11-28 14:24:20
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Laser transmission welding of thermoplastic with beam wobbling technique using particle swarm optimization
摘要： Laser transmission welding is growing day by day with an increase of the uses of thermoplastic materials. This article presents the effect of various process parameters on weld strength and weld seam width obtained. The transparent polycarbonate and black carbon filled PMMA, each of 2.8 mm thickness have been joined by using low power laser. Here, effect of wobble frequency and wobble width are studied along with other process parameters. It is observed that weld seam width much depends upon the wobble width and the effect of wobble frequency is minimum. It has been observed that laser beam wobbling provides the greater weld strength by enlargement of joint area. Moreover, Beam wobbling plays a significant role to achieve better weld strength and weld width. Response surface methodology has been used to model the laser welding process parameters and responses of welding through regression analysis. The results of ANOVA reveal that the models formed appropriately predict the responses within the range of process parameters. A confirmation experiment has also been conducted to validate the results. A multi objective optimization has been used to find the optimum solution by Particle swarm optimization technique.
关键词： Polycarbonate,Acrylic,Low power laser,Weld strength,Beam wobbling,Particle swarm optimization
更新于2025-09-23 15:19:57
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Inconel 718 laser welding simulation tool based on a moving heat source and phase change
摘要： Modern aerospace industry demands the union of different Inconel 718 parts ensuring the quality of the joint. Therefore, in the present work a novel fiber laser welding model that considers wobbling strategy is developed. The heat source model definition and solid-liquid phase change phenomena are taken into account as bead is considered liquid zone during the melting, getting a robust-but-simple tool for prediction of bead and heat affected zone geometries depending on process parameters. One of the main drawbacks is the maximum welded bead width, which is limited by the beam spot. In order to overcome this handicap, wobbling strategy allows covering a wider area by combining elliptical and linear motions. Optimal relation between these orbital and translation speeds is defined for minimum overlap among consecutive wobble rings. Likewise, temperature rise at welded joint is estimated by existing and modified heat source models after relying on experimental validation.
关键词： Inconel 718,simulation,laser welding,wobbling
更新于2025-09-12 10:27:22