研究目的
Investigating the use of electroplated Au micro studs for thermocompression bonding of UV LED chips as an alternative to conventional Au-Sn solder paste bonding.
研究成果
Thermocompression bonding of electroplated Au micro studs is a viable alternative to Au-Sn soldering for UV LED chips, offering similar performance in terms of thermal resistance and bond strength, with the added benefits of easier implementation and the ability to accommodate more complex chip geometries.
研究不足
The study identified a critical temperature for bonding but noted that the adhesion of Au micro studs to the plating base could be improved. The thermal resistance measurements showed an unexplained offset between simulated and measured values.
1:Experimental Design and Method Selection:
The study involved the electroplating of Au micro studs on UV LED chips and the variation of thermocompression bonding parameters (temperature, force, and time) to identify optimal bonding conditions.
2:Sample Selection and Data Sources:
(In)AlGaN-based UVB LED heterostructures emitting at 310 nm were used.
3:List of Experimental Equipment and Materials:
Equipment included a Finetech FINEPLACER? pico for bonding, a Dage 4000+ for shear tests, and a Patran/Nastran software package for thermal simulations. Materials included Au micro studs, Au-Sn paste, and AlN ceramic packages.
4:Experimental Procedures and Operational Workflow:
The process included electroplating Au micro studs on LED wafers, dicing into single chips, flip-chip mounting on AlN packages using thermocompression bonding or Au-Sn soldering, and evaluating bond strength and thermal resistance.
5:Data Analysis Methods:
Thermal resistance was measured using the short-pulse power-current method, and bond strength was assessed through shear tests.
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