研究目的
Investigating the effect of tungsten carbide partial dissolution on the microstructure evolution of a laser clad surface to enhance wear resistance in dies and molds application.
研究成果
The study concludes that the addition of WC particles in laser cladding process results in microstructural changes and phase transformation, enhancing the surface properties of AISI H13 tool steel. The grain refinement with W element in the modified layer resulted in maximum hardness of 660 HV. The findings indicate potential application for high temperature wear resistance.
研究不足
The study is limited by the technical constraints of laser cladding parameters and the potential for porosity defects in the clad layer due to rapid cooling and large fluid viscosity induced by WC particles addition.
1:Experimental Design and Method Selection:
Laser cladding process was conducted using an Nd:YAG JK300HPS laser system with TEM00 mode. The laser spot size used was
2:6 mm at a focal length of 160 mm. The process was conducted using pulse mode in an inert argon atmosphere to avoid oxidation. Sample Selection and Data Sources:
AISI H13 tool steel of 10 mm thickness was used as the substrate material. Spherical WC particles of 99% purity; with size range of 1 to 5 μm were added during cladding process.
3:List of Experimental Equipment and Materials:
Nd:YAG JK300HPS laser system, TM303 PLUS Table Top scanning electron microscope (SEM) integrated with SwiftED 3000 Energy Dispersive X-ray Spectroscopy (EDXS), MMT Matsuzawa Vickers Hardness tester, D8 Advance Bruker X-ray Diffraction machine.
4:Experimental Procedures and Operational Workflow:
The surface of tool steel was thoroughly polished and cleaned. WC particles were preplaced on substrate surface in form of paste; which were prior mixed with sodium silicate binders at 2:1 ratio. The paste was dried at room temperature of 27 °C. The laser processing was conducted using pulse mode in an inert argon atmosphere.
5:Data Analysis Methods:
The grain size and hardness properties of treated samples were characterized using SEM and hardness Vickers indenter respectively. Surface roughness was characterized using roughness tester. ImageJ software analysis method are used to measure the grain size while phase identification of crystalline material was performed by X-ray Diffraction machine.
独家科研数据包,助您复现前沿成果,加速创新突破
获取完整内容