研究目的
To develop and optimize a laser beam welding process for joining steel to aluminium for maritime applications, aiming to replace the current explosive welding method, and to evaluate the quasi-static and cyclic strength of the joint under various loading conditions and corrosive environments.
研究成果
The research demonstrated the feasibility of using a laser beam welding process for steel-aluminium lap joints and adapters in maritime applications. Optimized process parameters and the control of penetration depth were found to significantly influence the fatigue strength of the joints. The study highlighted the impact of corrosive environments on fatigue strength and the need for further research to fully understand the mechanisms involved. The findings contribute to the development of more efficient and cost-effective joining methods for hybrid material combinations in shipbuilding.
研究不足
The study acknowledges the technical and application constraints of the experiments, including the limited freedom of design in explosive welded connections and the need for further research to understand the effect of testing frequency and analysis of corrosion fatigue mechanisms. The change in failure behavior from CAL to VAL and the investigation of welded adapters without control of the penetration depth indicate that a linear damage accumulation is not applicable.
1:Experimental Design and Method Selection:
The study involved the development and optimization of a laser beam welding process for joining dissimilar lap joints made of aluminium alloy EN AW-6082 T651 and S355 steel. The process was optimized with regard to different melting points, coefficients of thermal expansion, and the formation of intermetallic phases.
2:Sample Selection and Data Sources:
Specimens were manufactured from welded sheets by water cutting, including lap joints with single and multiple weld seams and compact designed adapters.
3:List of Experimental Equipment and Materials:
High-power laser welding system Trumpf TruDisk
4:002, spectrometer, laser head (Scansonic MI GmbH), and servohydraulic test rigs were used. Materials included EN AW-6082 T651 and S355 steel. Experimental Procedures and Operational Workflow:
Fatigue tests were performed under cyclic tensile pulsating loading at room temperature until total rupture of the specimen. Tests included constant amplitude loading (CAL), variable amplitude loading (VAL), and corrosion fatigue tests with a sodium chloride solution of 5%.
5:5%. Data Analysis Methods:
5. Data Analysis Methods: Load-dependent W?hler curves were evaluated using the Maximum Likelihood Method, considering scatter, load amplitude at cycles to failure, knee point, and slope before and after the knee point.
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