研究目的
To study the influence of electromagnetic stirring on the thermo-fluid flow and element transport in the wire feed laser beam welding numerically and experimentally.
研究成果
The melt flow velocity is increased by the electromagnetic stirring at the rear and lower regions of molten pool. The keyhole collapses more frequently at upper part under the stirring action. The added Ni from the filler material is distributed more homogeneously in the molten pool after the EMS is introduced.
研究不足
The model does not consider the thermoelectric effect and the Joule heating. The influence of the magnetic field on the filler material transfer is neglected.
1:Experimental Design and Method Selection:
A three-dimensional transient heat transfer and fluid flow model coupled with dynamic keyhole, magnetic induction and element transport is developed.
2:Sample Selection and Data Sources:
A base material of AISI 304 austenitic steel and a filler wire of nickel-based Inconel 625 alloy are used.
3:List of Experimental Equipment and Materials:
An IPG YLR 20,000 fiber laser system was used as laser source.
4:Experimental Procedures and Operational Workflow:
Butt configuration with zero gap was performed, and the laser optical axis was perpendicular to the workpiece. The filler wire was fed in front of the laser spot with a 33° angle with respect to the workpiece.
5:Data Analysis Methods:
The distribution of Ni at the cross-section of the welded specimen was measured by EDX mapping.
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