研究目的
Investigating the influence of different processing parameters in curved surface multi-track laser cladding with curve paths on the clad quality (flatness ratio, incomplete fusion, and pore area).
研究成果
The study successfully developed mathematical models to predict and control the flatness ratio, incomplete fusion, and pore area in curved surface multi-track laser cladding with curve paths. Optimization of processing parameters provided a desired setup that achieved satisfactory clad quality with minimal errors.
研究不足
The study focuses on the influence of processing parameters on the clad quality in curved surface multi-track laser cladding with curve paths, but does not explore the effects of other potential variables such as environmental conditions or material properties variations.
1:Experimental Design and Method Selection:
Central composite design with altering the input laser power, scanning speed, gas flow, and overlapping rate. Response surface methodology was used to analyze the correlation of different processing parameters affecting the selected responses.
2:Sample Selection and Data Sources:
AISI/SAE 1045 steel tube was selected as the substrate, with high-speed steel powder (W6Mo5Cr4V2) as the cladding powder.
3:List of Experimental Equipment and Materials:
Laser cladding system including laser generation, laser deposition, powder feeding, and programmable logic controller computer. Specific equipment includes YLS-3001064 nm operating wavelength laser, TFLW-4000WDR-01-3385 water cooling system, FDH0273 laser cladding nozzle, M-710iC/50 industrial robot, and CR-PGF-D-2 powder feeding system.
4:Experimental Procedures and Operational Workflow:
Thirty experimental runs were conducted following the processing parameters setup. Laser beam diameter was adjusted to 3 mm during the cladding process. Argon gas was used as the carrier gas in powder feeding and protective gas in laser cladding.
5:Data Analysis Methods:
The morphology was observed by a scanning electron microscope (SEM) TM3030Plus. Geometric measurement on the cross-section of clad was measured by a 3D microscope (KH-1300).
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YLS-3001064 nm operating wavelength laser
YLS-300
IPG Photonics
Laser generation for cladding process
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SEM TM3030Plus
TM3030Plus
HITACHI
Morphology observation
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TFLW-4000WDR-01-3385 water cooling system
TFLW-4000WDR-01-3385
Sanhe Tongfei
Cooling system for laser generation
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FDH0273 laser cladding nozzle
FDH0273
Lasermech
Laser deposition
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M-710iC/50 industrial robot
M-710iC/50
FANUC
Positioning and movement for laser cladding
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CR-PGF-D-2 powder feeding system
CR-PGF-D-2
Songxing
Powder feeding for cladding process
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3D microscope KH-1300
KH-1300
Hirox Co Ltd.
Geometric measurement on the cross-section of clad
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