研究目的
Investigating the thermal and stress fields in laser cladded nickel-based amorphous composite coatings to understand the formation of amorphous phases and the distribution of residual stresses.
研究成果
The study successfully simulated the thermal and stress fields in laser cladded nickel-based amorphous composite coatings, revealing significant insights into the formation of amorphous phases and the distribution of residual stresses. However, the model's inability to account for crack formation highlights a limitation in predicting longitudinal stress accurately. Future research should incorporate crack initiation and propagation into the simulation to improve accuracy.
研究不足
The study did not account for crack initiation and propagation in the numerical simulation, leading to discrepancies between simulated and measured longitudinal stress values. The model's accuracy is limited by the assumptions made regarding material properties and boundary conditions.
1:Experimental Design and Method Selection:
The study used ANSYS finite element software to simulate the thermal field and stress distribution, employing the 'Element birth and death' method to model the moving heat source and powder feeding.
2:Sample Selection and Data Sources:
The study utilized (Ni0.6Fe0.4)65B18Si10Nb4C3 alloy powders and AISI 1045 steel substrate. The powders were dried at 200°C before the laser cladding experiment.
3:6Fe4)65B18Si10Nb4C3 alloy powders and AISI 1045 steel substrate. The powders were dried at 200°C before the laser cladding experiment.
List of Experimental Equipment and Materials:
3. List of Experimental Equipment and Materials: Equipment included a laser cladding system with specified parameters (laser power: 3600 W, scanning speed: 64 mm/s, powder feeding rate: 19 g/min), X-ray diffraction (XRD) for phase analysis, and scanning electron microscopy (SEM) for microstructure observation.
4:Experimental Procedures and Operational Workflow:
The laser cladding process was conducted under specified conditions, followed by XRD and SEM analysis to examine the coating's phase composition and microstructure. Residual stress was measured using an X-ray stress tester.
5:Data Analysis Methods:
The temperature and stress fields were analyzed using ANSYS software, with results compared against experimental measurements from XRD and SEM.
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