研究目的
Investigating the influence of the magnesium content on spatter behavior during the laser keyhole welding process for three aluminum alloys (Al99.5, AlMg3, and AlMg5).
研究成果
In the laser deep penetration welding of the AlMg alloys, more and excessive spatter generation and unstable process behavior could be observed in comparison to pure aluminum. Spatter spray events show a character similar to spatter explosions, which result from volumetric evaporation in the welding of the AlMg alloys. No correlations between spatter velocities and flight path angles, or between spatter velocities and approximate spatter sizes, could be found.
研究不足
The study focuses on the influence of magnesium content on spatter behavior in laser deep penetration welding of aluminum alloys, with specific experimental conditions that may not cover all possible scenarios in industrial applications.
1:Experimental Design and Method Selection:
A synchronized dual high-speed camera system was used to observe the spatter behavior and to reconstruct 3D spatter trajectories.
2:Sample Selection and Data Sources:
Three aluminum alloys (Al
3:5, AlMg3, and AlMg5) were welded in the CW laser deep penetration mode. List of Experimental Equipment and Materials:
High-speed cameras (Vision Research VEO410L, Phantom V
4:1), processing optic BEO D70, high-power disc laser (TruDisk12002), CNC linear table, pulsed laser (CAVILUX HF). Experimental Procedures and Operational Workflow:
The welding process was conducted for 80 mm at a laser beam power of 2 kW and a welding speed of 2 m/min. Spatter ejections were recorded for a process window with a 40 mm seam length.
5:Data Analysis Methods:
Image processing using the 'TrackMate' plugin in ImageJ for spatter detection and trajectory acquisition.
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