研究目的
To improve the joint strength of AZ31B magnesium alloy and T2 pure copper by incorporating a zinc interlayer during pulsed laser welding.
研究成果
The incorporation of a 0.1 mm thick Zn interlayer significantly improves the shear strength of the Mg/Cu joint by 161% compared to direct welding. The formation of MgZn in the fused zone enhances the bonding ability and joint strength, as confirmed by first-principles calculation.
研究不足
The study is limited to the effects of Zn interlayer thickness on the joint strength and does not explore other potential interlayer materials or welding parameters.
1:Experimental Design and Method Selection:
Pulsed laser welding was used with a Zn interlayer of varying thicknesses (
2:05 mm, 1 mm, 2 mm, 5 mm) between AZ31B Mg alloy and T2 pure Cu plates. The effects of the Zn interlayer thickness on the microstructure and properties of the joint were studied. Sample Selection and Data Sources:
AZ31B Mg alloy (1 mm thick) and T2 pure Cu (
3:5 mm thick) plates were used. Zn foils of different thicknesses were inserted between them. List of Experimental Equipment and Materials:
Pulsed Nd: YAG laser (WF-300), optical microscopy (OM, OLYMPUS GX51), scanning electron microscopy (SEM, ZEISS SIGMA500), transmission electron microscopy (TEM, JEM-2100), energy-dispersive X-ray spectrometry (EDX), Vickers hardness measurement (HV-10MP), universal testing machine for materials (SUNS UTM 5305).
4:5). Experimental Procedures and Operational Workflow:
4. Experimental Procedures and Operational Workflow: The plates were ground, scrubbed with alcohol, and dried before welding. The welding parameters included an instantaneous laser power of
5:5 kW, a welding rate of 4 mm/s, single-point energy of 31 J, and an Ar gas flow rate of 10 L/min. Data Analysis Methods:
The microstructure was observed by OM, SEM, and TEM. EDX was used for elemental distribution analysis. Vickers hardness and shear strength were measured. First-principles calculation based on density-functional theory was conducted to analyze the electronic structure and properties of the joint.
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Pulsed Nd: YAG laser
WF-300
Shenzhen
Used for welding the Mg alloy and Cu plates with a Zn interlayer.
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Optical microscopy
OLYMPUS GX51
Tokyo, Japan
Used for observing the microstructure of the welded joints.
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Scanning electron microscopy
ZEISS SIGMA500
Dresden, Germany
Used for observing the microstructure of the welded joints.
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Transmission electron microscopy
JEM-2100
Tokyo, Japan
Used for observing the microstructure of the welded joints.
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Energy-dispersive X-ray spectrometry
EDX
Used for determining the elemental distributions at the interface and fracture surface.
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Vickers hardness measurement
HV-10MP
Shanghai, China
Used for measuring the hardness across the laser-welded joints.
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Universal testing machine for materials
SUNS UTM 5305
Shenzhen, China
Used for determining the shear strength of the welded joints.
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