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- 2020
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- 2018
- fast processes in solids
- femtosecond interferometry
- femtosecond laser radiation
- Materials characterization
- laser additive manufacturing
- selective laser sintering
- Additive manufacturing
- selective laser melting
- plasmonic nanostructures
- melt
- Optoelectronic Information Science and Engineering
- Mechanical Engineering
- Electronic Science and Technology
- NXP Semiconductors
- Prokhorov General Physics Institute, Russian Academy of Sciences; National Research Nuclear University MEPhI
- University of Johannesburg
- Université Grenoble Alpes
- Université de Toulouse
- Vladimir State University
- SCREEN SPE
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Laser cladding with grinding processing of orthogonal offset face gear
摘要： To further develop the advantages of face gear drives and improve their anti-sticking performance and wear resistance, a novel method using laser cladding as the primary process is proposed; here, grinding processing is used as the secondary process, i.e., achieving tooth surface strengthening of the orthogonal offset face gear using two types of materials to form a material gradient based on a laser cladding technology. Then, grinding processing is performed using a five-axis grinding machining. First, according to the forming principle of the face gear tooth surface, we establish the coordinate system of the orthogonal offset face gear and the gear cutter coordinate system; we also derive the tooth surface equation of the virtual gear cutter and the tooth surface equation of the orthogonal offset face gear. Second, we research the principles of the laser cladding and establish a laser cladding test bed for the orthogonal offset face gear. Based on the analysis of the design of the cladding layer and the process parameters of the face gear, the selection of the scanning path, the heat accumulation during the laser cladding process, and the accuracy control of the scanning position, we perform a laser cladding experiment on the offset orthogonal face gear. Third, we establish the machining coordinate system of the face gear based on the machine tool structure and conduct a grinding experiment for the face gear after the cladding process. Finally, we analyze the morphology and hardness of the face gear after grinding. A bench test verification of the axle face gear transmission system is completed. The results show that the precision and surface hardness of the tooth surface are significantly improved after grinding. Meanwhile, the accuracy and feasibility of the laser cladding surface of the face gear are verified.
关键词： Laser cladding,Generating grinding,Surface strengthening,Five-axis grinding machine,Face gear
更新于2025-11-28 14:24:20
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In-situ Measurements and Thermo-mechanical Simulation of Ti-6Al-4V Laser Solid Forming Processes
摘要： Residual stresses and distortions are two technical obstacles for popularizing the Additive Manufacturing (AM) technology. The evolution of the stresses in AM components during the thermal cycles of the metal depositing process is not yet clear, and more accurate in-situ measurements are necessary to calibrate and validate the numerical tools developed for its simulation. In this work a fully coupled thermo-mechanical analysis to simulate the Laser Solid Forming (LSF) process is carried out. At the same time, an exhaustive experimental campaign is launched to measure the temperature evolution at different locations, as well as the distortions and both the stress and strain fields. The thermal and mechanical responses of single-wall coupons under different process parameters are recorded and compared with the numerical models. Good agreement between the numerical results and the experimental measurements is obtained. Sensitivity analysis demonstrates that the AM process is significantly affected by the laser power and the feeding rate, while poorly influenced by the scanning speed.
关键词： Numerical simulation,Laser Solid Forming (LSF),Thermo-mechanical analysis,Additive manufacturing (AM),In-situ measurements of residual stresses
更新于2025-11-28 14:24:20
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Microstructural characterization of nanostructured Al2O3-ZrO2 eutectic layer by laser rapid solidification method
摘要： In the present work, nanostructured surface layers of Al2O3-ZrO2 eutectic with a thickness of approximate 1000 μm and free of cracks and pores were produced on the surface of conventionally-sintered Al2O3-ZrO2 ceramic via the laser irradiation rapid solidification process. The molten pool geometry and microstructure were characterized by scanning electron microscopy and Raman spectroscopy. The geometrical evolution of molten pool in response to laser power and laser scanning velocity was established, where the top view of molten pool exhibits a circular shape at low velocities and gradually evolves into an oval-shaped surface at high velocities. Singular Al2O3-ZrO2 eutectic colonies with a size of 100-200 μm, which is formed around a spontaneously nucleated dendritic ZrO2 core, are found on the surface of laser-remelted layer. The eutectic colony has an interphase spacing of 190-280 nm. The variation of eutectic spacing with growth rate is essentially linear on the logarithmic scale as λ=KV-0.4 by binary regression analysis. Predicted by the Jackson-Hunt theory on eutectic solidification (JH theory), the eutectic spacing is consistent with the inverse-square-root dependence on growth rate with a proportionality constant of 3.32. The eutectic colonies consist of α-Al2O3, t-ZrO2 and m-ZrO2 phases, where α-Al2O3 and t-ZrO2 are the dominant phases and the m-ZrO2 phase increases with the decrease of laser scanning velocity.
关键词： Al2O3-ZrO2,Nanoeutectic layer,Laser remelting,Surface nanostructuring
更新于2025-11-28 14:24:20
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Parametric study of laser cutting of carbon fibre reinforced polymer (CFRP) and the effect of fibre orientation on cutting quality
摘要： Laser cutting of CFRP was performed using 2 kW fibre laser. A detailed analysis of the effect of various laser processing parameters on the cutting of CFRP was carried out. The present work considers mainly laser power (W), scan speed (mm/min), gas pressure (bar) and duty cycle (%) as the process parameters with average kerf width and heat affected zone (HAZ) as the output parameters. Cutting of the fibres at 90o with respect to fibre orientation was performed. The SEM and EDS analysis were also performed to understand the cut quality, matrix melting, fibre pullout and vaporisation phenomena of the matrix in the heat affected zone (HAZ). Laser cutting of CFRP with a minimum kerf width of around 184 μm was observed for 800 W, 600 mm/min, 3 bar and 25% duty cycle while HAZ in this parameter was around 1561 μm. Kerf width and HAZ directly increase with an increase in laser power, gas pressure and duty cycle, but they reduce with increase in scan speed. SEM images confirm that the CFRP cutting process generates relatively burr-free fibre edges. Matrix recession and delamination (fibre pullout) were identified as the major quality defects occurring in the laser cutting process of CFRP.
关键词： fibre delamination,matrix melting,heat affected zone,laser cutting,fibre consolidation,kerf width,CFRP
更新于2025-11-28 14:24:20
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Effect of shielding gas flow on welding process of laser-arc hybrid welding and MIG welding
摘要： The influence of shielding gas on welding process of laser-arc hybrid welding (LAHW) and metal inert-gas welding (MIG) was investigated by the computational fluid dynamics analysis (CFD) and high-speed photography. The results show that the process stability of MIG under high gas flow rate is poorer than that of LAHW. And the force of gas flow Fg can hinder the droplet transfer, whether MIG or LAHW. But the vaporization-induced recoil force Fv in LAHW helps to reduce this kind of hindrance and keep the process stability. Next, it can be found that the shielded gas flow mode in the main welding area cannot be changed significantly by increasing the shielding gas flow rate, while high gas flow rate can increase the area of high argon concentration and benefit the spread of molten metal.
关键词： Welding process,Computational fluid dynamics analysis,Laser-arc hybrid welding,MIG welding
更新于2025-11-28 14:24:20
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Dynamic keyhole behavior and keyhole instability in high power fiber laser welding of stainless steel
摘要： A three-dimensional numerical model, considering the real-time multiple reflections of a laser beam, adiabatic bubble model and shear stress, was developed to study the dynamic keyhole behavior and keyhole instability in fiber laser welding of stainless steel. The inner dynamic keyhole behavior and weld defect formation were directly observed in a high resolution assisted by transparent glass. The numerical and experimental results showed that the keyhole width reached the quasi-steady state earlier than the keyhole depth did during fiber laser welding of stainless steel. Due to the large recoil pressure at rear keyhole wall caused by the irradiation of laser energy reflected by the bulge at the front keyhole wall, the rear keyhole wall was severely deformed at keyhole bottom and keyhole middle. The rear keyhole wall was collapsed due to the high surface tension pressure and hydrostatic pressure. The whole keyhole collapse was attributable to the capillary instability of the keyhole associated with large depth/width ratio and the strong flow of the bulges at the keyhole wall. When the laser power was increased, the keyhole depth/width ratio was increased, so the keyhole was more capillary instable. The average inclined angle of the front keyhole wall was decreased.
关键词： Bubble formation,Dynamic keyhole behavior,Keyhole instability,Fiber laser welding
更新于2025-11-28 14:24:20
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[Communications in Computer and Information Science] Data Mining Volume 996 (16th Australasian Conference, AusDM 2018, Bahrurst, NSW, Australia, November 28–30, 2018, Revised Selected Papers) || Effect of Nickel Foil Thickness on Microstructure and Microhardness of Steel/Aluminium Alloy Dissimilar Laser Welding Joints
摘要： Laser lap welding between DP980 steel and 6061 aluminum alloy was carried out using IPG YLS-6000 fiber laser, nickel foil with different thickness (0.10, 0.20 and 0.30 mm) was used as interlayer. The microstructure was observed by SEM, EDS was used to determine the distribution of elements and intermetallic compounds types, and the hardness was determined by HV1000IS. The results showed that the microstructure in weld seam (WS) and fusion line (FL) of welded joint without nickel foil was d ferrite and lath martensite (LM). For welded joints with nickel interlayer, the d ! c phase transition was promoted by nickel elements. Thus, with the thickness of the nickel foil increased, the content of nickel elements in weld pool increased, resulting in decrease of d ferrite content in WS and FL. Meanwhile, the microstructure in WS and FL was full LM when the thickness of the nickel foil was 0.30 mm. Meanwhile, the NixAly IMC was found in interface, which inhibited Fe–Al metallurgical reaction and reduced the thickness of Fe–Al IMC. Therefore, with nickel foil thickness increased, the content of nickel elements and the NixAly IMC increased. Moreover, the maximum thickness of the IMC layer was able to reduce to 10.66 when the thickness of the nickel foil was 0.10 mm. With the reduction of d ferrite content in WS and FL, the microhardness in WS increased with the thickness of the nickel foil increased. However, because the NixAly IMC was a soft phase, the microhardness in interface decreased, significantly.
关键词： Steel,Processing,Aluminum,Laser welding
更新于2025-11-28 14:24:20
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Observation of the keyhole behavior, spatter, and keyhole-induced bubble formation in laser welding of a steel/glass sandwich
摘要： Laser welding of a steel/glass sandwich is carried out to clearly observe the keyhole behavior, spatter, and keyhole-induced bubble formation. The formation mechanisms of the spatter and keyhole-induced bubble are analyzed, and the relationship between the spatter and keyhole-induced bubble formation is also discussed. There are five necessary steps for the spatter formation around the keyhole: the formation of the bulges at the keyhole wall, the decrease of the keyhole entrance size caused by the upward flow of the bulges, the formation of the melt column around the keyhole, the increasing of the melt column size, and the spatter formation around the keyhole. The decrease of the keyhole entrance size contributes to the increase of the vapor shear stress, and thus accelerates the spatter formation. The large deformation of the top rear keyhole wall decreases the vertical component of the vapor shear stress, so few spatters are formed at the rear keyhole wall. Two types of the keyhole-induced bubble are formed by the whole keyhole collapse between the front keyhole wall and rear keyhole wall, and the rear keyhole wall collapse. The influence of the keyhole-induced bubble formation on the spatter formation is not obvious.
关键词： Spatter,Keyhole behavior,Keyhole-induced bubble,Laser welding
更新于2025-11-28 14:24:20
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Characteristics of multi-pass narrow-gap laser welding of D406A ultra-high strength steel
摘要： A universal and applicable method to predict bonding quality in narrow-gap laser beam filler wire welding of D406A ultra-high strength steel was presented. Defect-free joint could be achieved under the predicted optimal welding condition, while the production efficiency of narrow-gap laser beam filler wire welding under optimized welding condition was about 3.75 times that of traditional tungsten arc welding currently used in practical industry. Compared with the tungsten arc welding joint, microstructure in the fusion zone of laser welded joint was more uniform, which brought out a less fluctuation in the microhardness of fusion zone along the thickness direction. The tensile strength of as-welded laser welding joint was slightly higher than that of as-welded tungsten arc welding joint while the elongation of the former increased by 15.9% over that of the latter. A binocular stereo three-dimensional scanning method was adopted to compare the residual distortion of D406A joints between laser welding and tungsten arc welding. Notably, the distortion of laser welded joint was about 21% of that of the tungsten arc welding joint. Narrow-gap laser filler wire welding is a feasible substitute for conventional tungsten arc welding in the fabrication of welded construction of D406A steel.
关键词： ultra-high strength steel,welding distortion,filler wire,narrow-gap laser beam welding,microstructure
更新于2025-11-28 14:24:20
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Inconel625/316L functionally graded material using spectral diagnostics during laser additive manufacturing process
摘要： In this paper, the composition of Inconel625/316L functionally graded material during the additive manufacturing process was monitored on-line by laser-induced plasma optical emission spectroscopy. Several spectral lines are used to establish the quantitative relationship between relative intensity, relative intensity ratio, plasma temperature, and functional gradient material composition variation. It is shown that the change between relative strength and compositional content is similar to actual expectations. But, the relationship between the relative intensity with Inconel625 content is nonlinear. Cr-I/Ni-I relative intensity ratios almost linearly decrease with increasing Inconel625 content. The linear correlation coe?cient of the best ?tted curve was 0.943, and the maximum percentage error was 7.5%. The plasma temperature was obtained by the Boltzmann plot using ?ve neutral chrome lines between 330 and 380 nm. Plasma temperature almost linearly increases with increasing Inconel625 content in a range. The linear correlation coe?cient of the plasma temperature ?tted straight line was 0.93, and the maximum percentage error was 2.7%. The feasibility of composition monitoring of gradient materials by spectral information during the additive manufacturing process was veri?ed.
关键词： plasma temperature,spectral diagnosis,laser additive manufacturing,composition monitoring
更新于2025-11-28 14:24:20